2001 LAND ROVER FREELANDER alternator

PANEL REPAIRS
77-2-42 REPAIRS
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Driver's side: Fit passenger compartment fuse
box.
2.Fit insulation pads to engine bulkhead.
3.Fit front door aperture seal.
4.Position front carpet and fit treadplate to front
door aperture.
5.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
6.Fit windscreen.

+ SCREENS, REPAIRS, Windscreen.
7.Fit duct of outboard face level ventilator.
8.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
9.Fit front seat.

+ SEATS, REPAIRS, Front seat.
10.Fit front door.

+ DOORS, REPAIRS, Door assembly
- front - remove for access & refit.
11.Fit front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.
12.Fit front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
13.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
14.Connect all ECUs.
15.Connect alternator.
16.Connect battery earth lead.

PANEL REPAIRS
REPAIRS 77-2-43
Sill reinforcement - 3 door
In this procedure, the lower outer body side panel is
replaced in conjunction with the sill reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.
6.Remove front door.

+ DOORS, REPAIRS, Door assembly
- front - remove for access & refit.
7.Remove front seat.

+ SEATS, REPAIRS, Front seat.
8.Remove rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
9.Remove treadplate from front door aperture.
10.Remove side door aperture seal.
11.Remove rear body side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
12.Release carpet from inner sill and position
aside.
13.Release vehicle harness from inner sill and
position aside.
Repair1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Secure vehicle harness to inner sill.
2.Position carpet to inner sill.
3.Fit rear body side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
4.Fit side door aperture seal(s).
5.Fit treadplate to side door aperture(s).
6.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
7.Fit front seat.

+ SEATS, REPAIRS, Front seat.
8.Fit front door.

+ DOORS, REPAIRS, Door assembly
- front - remove for access & refit.
9.Fit front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.
10.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
11.Connect all ECUs.
12.Connect alternator.
13.Connect battery earth lead.

PANEL REPAIRS
77-2-44 REPAIRS
Sill reinforcement - 5 door
In this procedure, the lower outer body side panel is
replaced in conjunction with the sill reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.
6.Remove front door.

+ DOORS, REPAIRS, Door assembly
- front - remove for access & refit.
7.Remove rear door.

+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
8.Remove 'B/C' post lower finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
9.Remove front seat.

+ SEATS, REPAIRS, Front seat.
10.Remove rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
11.Remove treadplate from side door apertures.
12.Remove side door aperture seals.
13.Release carpet from inner sill and position
aside.
14.Release vehicle harness from inner sill and
position aside.
Repair1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Secure vehicle harness to inner sill.
2.Position carpet to inner sill.
3.Fit side door aperture seals.
4.Fit treadplate to side door apertures.
5.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
6.Fit front seat.

+ SEATS, REPAIRS, Front seat.
7.Fit 'B/C' post lower finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
8.Fit rear door.

+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
9.Fit front door.

+ DOORS, REPAIRS, Door assembly
- front - remove for access & refit.
10.Fit front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.
11.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
12.Connect all ECUs.
13.Connect alternator.
14.Connect battery earth lead.

PANEL REPAIRS
REPAIRS 77-2-45
'B/C' post reinforcement - 3 door
In this procedure, the rear outer body side panel and
the rear quarter front lower reinforcement are
replaced in conjunction with the 'B/C' post
reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove rear wheel arch extension.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
6.Remove rear wheel arch liner.
7.Remove front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 3 door.
8.Remove front door striker from 'B/C' post.
9.Remove rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
10.Remove rear body side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
11.Remove treadplate from side door aperture.
12.Remove side door aperture seal.
13.Release carpet from inner sill and position
aside.
14.Remove rear quarter vent and seal.

+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
15.Remove rear roof panel finisher.
16.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
17.Release vehicle harness from inner sill and
position aside. Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.

PANEL REPAIRS
77-2-46 REPAIRS
Refit
1.Secure vehicle harness to inner sill.
2.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
3.Fit rear roof panel finisher.
4.Fit seal and rear quarter vent.

+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
5.Secure carpet to inner sill.
6.Fit side door aperture seal.
7.Fit treadplate from side door aperture.
8.Fit rear body side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
9.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
10.Fit front door striker to 'B/C' post.
11.Fit front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 3 door.
12.Fit rear wheel arch liner.
13.Fit rear wheel arch extension.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
14.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
15.Connect all ECUs.
16.Connect alternator.
17.Connect battery earth lead.
'B/C' post reinforcement - 5 door
In this procedure, the rear outer body side panel and
the inner panel are replaced in conjunction with the
'B/C' post reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove rear door.

+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
5.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
6.Remove front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 5 door.
7.Remove 'B/C' post lower finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
8.Remove front door striker from 'B/C' post.
9.Remove front seat.

+ SEATS, REPAIRS, Front seat.
10.Remove rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
11.Remove treadplate from side door aperture(s).
12.Remove side door aperture seal(s).
13.Release carpet from inner sill and position
aside.
14.Release vehicle harness from inner sill and
position aside.

PANEL REPAIRS
77-2-48 REPAIRS
Refit
1.Secure vehicle harness to inner sill.
2.Position carpet to inner sill.
3.Fit side door aperture seal(s).
4.Fit treadplate from side door aperture(s).
5.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - LH.
6.Fit front seat.

+ SEATS, REPAIRS, Front seat.
7.Fit front door striker to 'B/C' post.
8.Fit 'B/C' post lower finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
9.Fit front seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 5 door.
10.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
11.Fit rear door.

+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.

+ SEATS, REPAIRS, Rear seat - RH.
12.Connect all ECUs.
13.Connect alternator.
14.Connect battery earth lead.
Complete rear quarter - 3 door
In this procedure, the rear outer body side panel is
replaced in conjunction with the complete rear
quarter.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove sill lower finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
6.Remove rear bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
7.Remove rear wheel arch liner.
8.Remove door striker from 'B' post.
9.Remove treadplate from front door aperture.
10.Remove front door aperture seal.
11.Release carpet from inner sill and rear
heelboard and position aside.
12.Remove soft/hard top.
13.Remove tail door aperture seal.
14.Remove rear roof panel finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
15.Remove tail lamp.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
16.Remove rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
17.Remove rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
18.Remove rear side seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
19.Remove loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
20.Remove rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
21.Remove rear body side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
22.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.

PANEL REPAIRS
77-2-50 REPAIRS
10.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
11.Fit loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
12.Fit rear side seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
13.Fit rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
14.Fit rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
15.Fit tail lamp.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
16.Fit rear roof panel finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
17.Fit tail door aperture seal.
18.Fit soft/hard top.
19.Secure carpet to inner sill and rear heelboard.
20.Fit front door aperture seal.
21.Fit treadplate to front door aperture.
22.Fit door striker to 'B' post.
23.Fit rear wheel arch liner.
24.Fit rear bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
25.Fit sill lower finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
26.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
27.Connect all ECUs.
28.Connect alternator.
29.Connect battery earth lead.
Complete rear quarter - 5 door
In this procedure, the rear outer body side panel is
replaced in conjunction with the complete rear
quarter.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove sill lower finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
6.Remove rear bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
7.Remove rear wheel arch liner.
8.Remove rear door striker from 'D' post.
9.Remove treadplate from rear door aperture.
10.Remove rear door aperture seal.
11.Release carpet from inner sill and rear
heelboard and position aside.
12.Remove tail door glass upper finisher.
13.Remove tail door glass side finisher.

+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.
14.Remove tail door aperture seal.
15.Remove roof panel finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
16.Remove tail lamp.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
17.Remove rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
18.Remove rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
19.Remove rear side seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
20.Remove loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
21.Remove rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
22.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.

PANEL REPAIRS
77-2-52 REPAIRS
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2.Arrow A is shown to highlight the fact that there
are plug welds on the other side of the inner
wheel arch as well. These are to weld the rear
longitudinal to the inner wheel arch.
Refit
1. LH side: Fit tail door striker to 'E' post.
2. RH side: Fit fuel tank.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
3. RH side: Fit fuel filler neck.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
4. RH side: Fit tail door.

+ DOORS, REPAIRS, Door - tail
assembly - remove for access & refit.
5.Secure vehicle harness to rear quarter.
6.Fit rear damper.

+ REAR SUSPENSION, REPAIRS,
Damper.
7.Fit rear body side glass.

+ SCREENS, REPAIRS, Glass - body
side - rear.
8.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.9.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - LH.

+ SEATS, REPAIRS, Rear seat - RH.
10.Fit loadspace carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
11.Fit rear side seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
12.Fit rear quarter upper casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
13.Fit rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
14.Fit tail lamp.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
15.Fit roof panel finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
16.Fit tail door aperture seal.
17.Fit tail door glass side finisher.

+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.
18.Fit tail door glass upper finisher.
19.Secure carpet to inner sill and rear heelboard.
20.Fit rear door aperture seal.
21.Fit treadplate to rear door aperture.
22.Fit rear door striker to 'D' post.
23.Fit rear wheel arch liner.
24.Fit rear bumper valance.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
25.Fit sill lower finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
26.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
27.Connect all ECUs.
28.Connect alternator.
29.Connect battery earth lead.