2001 LAND ROVER FREELANDER exhaust

TORQUE WRENCH SETTINGS
06-2
Engine – Td4
TORQUE DESCRIPTION METRIC IMPERIAL
Acoustic cover to engine 8 Nm 6 lbf.ft
Ancillary drive belt jockey pulley Allen bolt
*24 Nm 18 lbf.ft
Ancillary drive belt tensioner arm nut 10 Nm 7.5 lbf.ft
Big end bearing cap bolts:
⇒ Stage 15 Nm 3.5 lbf.ft
⇒ Stage 225 Nm 18 lbf.ft
⇒ Stage 3+70°+70°
Camshaft bearing cap bolts
† 10 Nm 7.5 lbf.ft
Camshaft cover bolts
† 10 Nm 7.5 lbf.ft
Camshaft sprocket retaining screw:
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+35°+35°
Chain lubrication jet bolt 10 Nm 7.5 lbf.ft
Coolant rail to exhaust manifold bolts 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolts 8 Nm 6 lbf.ft
Crankshaft pulley:
⇒ Stage 1100 Nm 74 lbf.ft
⇒ Stage 2+60 °+60 °
⇒ Stage 3+60 °+60 °
⇒ Stage 4+30 °+30 °
Crankshaft rear oil seal housing:
⇒ M6 bolts10 Nm 7.5 lbf.ft
⇒ M8 bolts22 Nm 16 lbf.ft
Cylinder block reinforcing plate 22 Nm 16 lbf.ft
Cylinder head bolts: (Stages 1 to 5 relate to bolts 1 to 11. Stage 6 is for bolt 12 only.)
⇒ Stage 1
†80 Nm 59 lbf.ft
⇒ Stage 2 - loosen all bolts
†-1/2 turn -1/2 turn
⇒ Stage 3
†50 Nm 37 lbf.ft
⇒ Stage 4
†+90°+90°
⇒ Stage 5
†+90°+90°
⇒ Stage 6 – tighten 41 mm bolt in position 12 110 Nm 81 lbf.ft
Cylinder head to timing cover Allen screws 15 Nm 11 lbf.ft
Dipstick tube to oil filter housing bolt 10 Nm 7.5 lbf.ft
Drive plate to crankshaft bolts
† 115 Nm 85 lbf.ft
EGR cooler to cylinder head and lifting bracket bolts 25 Nm 18 lbf.ft
Engine breather pipe to air cleaner housing bolt 10 Nm 7.5 lbf.ft
Engine lifting eye bolts 20 Nm 15 lbf.ft
Engine mounting bracket assembly to engine bolts 100 Nm 74 lbf.ft
Engine mounting bracket to hydramount nut 85 Nm 63 lbf.ft
Engine lower steady bracket bolts:
⇒ M1045 Nm 33 lbf.ft
⇒ M1250 Nm 37 lbf.ft
Engine steady mounting bolt 100 Nm 74 lbf.ft
Exhaust manifold to cylinder head nuts 24 Nm 18 lbf.ft
Flywheel to crankshaft bolts
† 115 Nm 85 lbf.ft
Fuel pipe bracket to oil filter housing bolt 10 Nm 7.5 lbf.ft
Fuel pipe union nuts 30 Nm 22 lbf.ft
Fuel pump drive chain lower guide Allen bolt 24 Nm 18 lbf.ft

TORQUE WRENCH SETTINGS
06-3
† Tighten in sequence
* Fit new bolt
Fuel pump sprocket retaining nut 65 Nm 48 lbf.ft
Fuel rail Allen screws 24 Nm 18 lbf.ft
Fuel rail to coolant rail bolts 10 Nm 7.5 lbf.ft
Fuel rail to support bracket bolts 10 Nm 7.5 lbf.ft
Glow plugs18 Nm 13 lbf.ft
Heatshield to coolant rail Allen screws 8 Nm 6 lbf.ft
Hose adaptor to cylinder head bolts 8 Nm 6 lbf.ft
LH engine mounting to gearbox bracket through bolt 100 Nm 74 lbf.ft
LH engine mounting to body 45 Nm 33 lbf.ft
Lower coolant rail support bracket bolts 15 Nm 11 lbf.ft
Main bearing cap bolts:
⇒ 1st. Stage
† 20 Nm 15 lbf.ft
⇒ 2nd Stage
† +70°+70°
Oil cooler to oil filter housing bolts 22 Nm 16 lbf.ft
Oil feed guide rail bolts 10 Nm 7.5 lbf.ft
Oil filter cap25 Nm 18 lbf.ft
Oil filter housing bolts 25 Nm 18 lbf.ft
Oil pick-up strainer to oil pump bolts 10 Nm 7.5 lbf.ft
Oil pressure switch 38 Nm 28 lbf.ft
Oil pump drive gear to oil pump drive shaft Torx bolt 25 Nm 18 lbf.ft
Oil pump to cylinder block 25 Nm 18 lbf.ft
PAS pipe clip to engine lifting eye bolt 10 Nm 7.5 lbf.ft
Sump: †
⇒ M6 bolts10 Nm 7.5 lbf.ft
⇒ M8 bolts28 Nm 21 lbf.ft
Sump drain plug28 Nm 21 lbf.ft
Sump plate bolts10 Nm 7.5 lbf.ft
Timing chain support guides 20 Nm 15 lbf.ft
Timing chain tensioner access plug 30 Nm 22 lbf.ft
Timing chain tensioner bolt 10 Nm 7.5 lbf.ft
Timing cover bolts
† 15 Nm 11 lbf.ft
Turbocharger to exhaust manifold bolts 45 Nm 33 lbf.ft
Turbocharger outlet pipe fixing bolts:
⇒ 6mm10 Nm 7.5 lbf.ft
⇒ 8mm25 Nm 18 lbf.ft
Vacuum pump bolts 22 Nm 16 lbf.ft

TORQUE WRENCH SETTINGS
06-4
Engine – K1.8
TORQUE DESCRIPTION METRIC IMPERIAL
Big end bearing cap dowel bolts:
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+45°+45°
Bearing ladder to cylinder block bolts:
⇒ Stage 1
†++5 Nm 3.5 lbf.ft
⇒ Stage 2
† ++30 Nm 22 lbf.ft
Camshaft carrier to cylinder head bolts
†++10 Nm 7.5 lbf.ft
Camshaft cover to carrier bolts
†8 Nm 6 lbf.ft
Camshaft gear bolt 65 Nm 48 lbf.ft
Camshaft rear oil seal cover plate bolts:
⇒ Exhaust25 Nm 18 lbf.ft
⇒ Inlet6 Nm 4.5 lbf.ft
Camshaft sensor bolt 8 Nm 6 lbf.ft
Camshaft timing belt lower front cover bolts 9 Nm 7 lbf.ft
Camshaft drive belt upper front cover bolts 5 Nm 3.5 lbf.ft
Camshaft timing belt rear cover bolts 9 Nm 7 lbf.ft
Camshaft timing belt tensioner bolt
* 25 Nm 18 lbf.ft
Camshaft upper cover to rear cover bolts 5 Nm 3.5 lbf.ft
Coolant outlet elbow to cylinder head bolts 9 Nm 7 lbf.ft
Crankshaft pulley bolt 205 Nm 151 lbf.ft
Cylinder head bolts
⇒ Stage 1
†20 Nm 15 lbf.ft
⇒ Stage 2
†+180 °+180 °
⇒ Stage 3
†+180 °+180 °
Dipstick tube to cylinder block 10 Nm 7.5 lbf.ft
Dipstick tube bracket and thermostat housing to cylinder block bolt 10 Nm 7.5 lbf.ft
Engine earth lead to body nut 9 Nm 7 lbf.ft
Engine harness to oil pump housing bolts 10 Nm 7.5 lbf.ft
Engine LH gearbox mounting bracket through bolt 80 Nm 59 lbf.ft
Engine LH mounting bracket to body bolts 45 Nm 33 lbf.ft
Engine lower steady to sump mounting bracket bolt 80 Nm 59 lbf.ft
Engine lower steady bracket to sump bolts 100 Nm 74 lbf.ft
Engine lower steady to subframe bolt 80 Nm 59 lbf.ft
Engine steady to LH mounting bolt 25 Nm 18 lbf.ft
Engine steady (lower) to rear beam bolt 80 Nm 59 lbf.ft
Engine steady (lower) to sump mounting bracket bolt 80 Nm 59 lbf.ft
Engine steady (upper RH) to body bolt 80 Nm 59 lbf.ft
Engine steady (upper RH) to top arm bolt 80 Nm 59 lbf.ft
Engine to gearbox top and front cover plate bolts and nuts 80 Nm 59 lbf.ft
Flywheel to crankshaft bolts
†*80 Nm 59 lbf.ft
Front cover plate to gearbox M6 bolt 9 Nm 7 lbf.ft
Ignition coils to camshaft cover bolts 8 Nm 6 lbf.ft
Oil pick-up strainer bolt 12 Nm 9 lbf.ft
Oil pick-up strainer support bracket to oil rail bolt 12 Nm 9 lbf.ft
Oil pressure switch
+17 Nm 12.5 lbf.ft
Oil pressure relief valve plug
+25 Nm 18 lbf.ft
Oil pump to cylinder block bolts
†*10 Nm 7.5 lbf.ft
Oil rail to bearing ladder nuts
++9 Nm 7 lbf.ft

TORQUE WRENCH SETTINGS
06-12
Fuel Delivery System – Diesel
TORQUE DESCRIPTION METRIC IMPERIAL
Air cleaner cover Allen screws 8 Nm 6 lbf.ft
Condenser to radiator bolts 3 Nm 2.2 lbf.ft
Filler neck to body nuts and bolt 9 Nm 6.5 lbf.ft
Fuel cooler to mounting bracket bolts 10 Nm 7 lbf.ft
Fuel cooler matrix to bonnet locking platform nuts 10 Nm 7 lbf.ft
Fuel cut-off (inertia) switch to bracket nuts 2 Nm 1.5 lbf.ft
Fuel injector clamp nuts 10 Nm 7 lbf.ft
Fuel injector pipe union nuts 20 Nm 15 lbf.ft
Fuel injection pump nuts 24 Nm 18 lbf.ft
Fuel injection pump sprocket nut 65 Nm 48 lbf.ft
Fuel injector studs 10 Nm 7 lbf.ft
Fuel pressure regulator Torx screws 9 Nm 6.5 lbf.ft
Fuel pressure sensor 38 Nm 28 lbf.ft
Fuel pump/sender unit to tank locking ring 35 Nm 26 lbf.ft
Fuel rails to support bracket bolt 10 Nm 7.5 lbf.ft
Fuel rail Allen screws 24 Nm 18 lbf.ft
Fuel tank to body bolts 45 Nm 33 lbf.ft
Glow plugs20 Nm 15 lbf.ft
High pressure fuel pipe union nuts 20 Nm 15 lbf.ft
Intercooler to radiator bolts 3 Nm 2.2 lbf.ft
Low pressure fuel rail bolts 10 Nm 7 lbf.ft
Timing case access plug 30 Nm 22 lbf.ft
Turbocharger boost control solenoid valve mounting bracket to turbocharger bolts 10 Nm 7 lbf.ft
Turbocharger boost control solenoid valve to mounting rubber nuts 5 Nm 3.7 lbf.ft
Turbocharger boost pressure sensor to inlet manifold bolt 8 Nm 6 lbf.ft
Turbocharger oil drain pipe bracket bolts 20 Nm 15 lbf.ft
Turbocharger oil drain pipe flange bolts 8 Nm 6 lbf.ft
Turbocharger oil feed pipe banjo bolts 22 Nm 16 lbf.ft
Turbocharger outlet pipe to bracket bolts:
⇒ 6 mm10 Nm 7 lbf.ft
⇒ 8 mm20 Nm 15 lbf.ft
Turbocharger to exhaust manifold bolts 50 Nm 37 lbf.ft

TORQUE WRENCH SETTINGS
06-14
Cooling System – Td4
Cooling System – K1.8
Cooling System – KV6
†Tighten in sequence.
+ Apply sealant, Part No. STC 50552 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant hose adaptor to cylinder head bolts 8 Nm 6 lbf.ft
Coolant rail (lower) to sump bolts 10 Nm 7.5 lbf.ft
Coolant rail to cylinder head bolt 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolt 20 Nm 15 lbf.ft
Coolant pump to cylinder block bolts 10 Nm 7.5 lbf.ft
Fan and motor assembly to fan cowl bolts 5 Nm 4 lbf.ft
Fan cowl to radiator bolts 5 Nm 4 lbf.ft
Fuel cooler to mounting nuts 10 Nm 7.5 lbf.ft
Fuel rail to coolant rail bolt 10 Nm 7.5 lbf.ft
Heatshield to coolant rail Allen screws 8 Nm 6 lbf.ft
Thermostat housing to coolant pump bolts 8 Nm 6 lbf.ft
Upper coolant rail to thermostat housing bolt 8 Nm 6 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Condenser to radiator bolts 3 Nm 2.2 lbf.ft
Cooling fan control unit mounting bolt 5 Nm 4 lbf.ft
Cooling fan cowl to radiator 5 Nm 4 lbf.ft
Cooling fan and motor assembly to cowl bolts 5 Nm 4 lbf.ft
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant pump to cylinder block bolts
†9 Nm 6.5 lbf.ft
Cooling fan and motor assembly to fan cowl bolts 5 Nm 3.7 lbf.ft
Cooling fan cowl to radiator bolts 5 Nm 3.7 lbf.ft
Cylinder block drain plug
+20 Nm 15 lbf.ft
Injector protection cover to RH fuel rail and inlet manifold bolts 9 Nm 6.5 lbf.ft
Radiator baffle bolts 5 Nm 3.7 lbf.ft
Thermostat housing flange / coolant elbow bolt 18 Nm 13 lbf.ft

TORQUE WRENCH SETTINGS
06-15
Manifolds and Exhaust System – Td4
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant rail to cylinder head bolt 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolt 20 Nm 15 lbf.ft
Coolant rail to thermostat housing bolt 8 Nm 6 lbf.ft
EGR cooler to cylinder head and lifting bracket bolts 25 Nm 18 lbf.ft
EGR pipe clamp screw 10 Nm 7.5 lbf.ft
EGR pipe to cylinder head bolt 20 Nm 15 lbf.ft
EGR pipe to manifold Torx screws 22 Nm 16 lbf.ft
Exhaust manifold to cylinder head nuts 24 Nm 18 lbf.ft
Front pipe clamping plate nuts 50 Nm 37 lbf.ft
Front pipe to intermediate pipe flange nuts 60 Nm 44 lbf.ft
Fuel rail to coolant rail bolt 10 Nm 7.5 lbf.ft
Fuel rail to support bracket bolt 10 Nm 7.5 lbf.ft
Heat shield to coolant rail Allen screws 8 Nm 6 lbf.ft
Inlet manifold:
⇒ M6 bolts10 Nm 7.5 lbf.ft
⇒ M7 bolts and nuts 15 Nm 11 lbf.ft
Intermediate pipe to tail pipe flange nuts 60 Nm 44 lbf.ft
Tail pipe clamp nut 55 Nm 41 lbf.ft
Turbocharger to exhaust manifold bolts 50 Nm 37 lbf.ft
Turbocharger outlet pipe bolts:
⇒6 mm10 Nm 7.5 lbf.ft
⇒8 mm25 Nm 18 lbf.ft

TORQUE WRENCH SETTINGS
06-16
Manifolds and Exhaust Systems – K1.8
†Tighten in sequence.
TORQUE DESCRIPTION METRIC IMPERIAL
Alternator bolts45 Nm 33 lbf.ft
Alternator mounting bracket bolts 25 Nm 18 lbf.ft
Coil cover bolts10 Nm 7.5 lbf.ft
Exhaust heatshield to manifold bolts 10 Nm 7.5 lbf.ft
Exhaust heatshield to manifold nut 25 Nm 18 lbf.ft
Exhaust front pipe to intermediate pipe nuts 60 Nm 44 lbf.ft
Exhaust front pipe to manifold nuts 60 Nm 44 lbf.ft
Exhaust manifold to cylinder head nuts
†45 Nm 33 lbf.ft
Exhaust manifold heatshield to front pipe bolts 9 Nm 7 lbf.ft
Heated Oxygen (HO
2S) Sensor 55 Nm 41 lbf.ft
Heatshield to alternator bracket:
⇒ Nut25 Nm 18 lbf.ft
⇒ Bolts10 Nm 7.5 lbf.ft
Inlet manifold to cylinder head nuts
†17 Nm 12.5 lbf.ft
Intermediate pipe to tail pipe flange nuts 60 Nm 44 lbf.ft
RH coil bolts10 Nm 7.5 lbf.ft
Tail pipe clamp nut 55 Nm 41 lbf.ft

TORQUE WRENCH SETTINGS
06-17
Manifolds and Exhaust Systems – KV6
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant/breather hose bracket to inlet manifold bolt 9 Nm 6.5 lbf.ft
Exhaust heatshield to exhaust mounting bracket bolts 45 Nm 33 lbf.ft
Exhaust heatshield to IRD housing nut 45 Nm 33 lbf.ft
Exhaust heatshield to lower engine steady mounting bracket bolts 9 Nm 6.5 lbf.ft
Exhaust heatshield to pinion housing nuts 25 Nm 18 lbf.ft
Exhaust flange (LH) to front pipe nuts 50 Nm 37 lbf.ft
Exhaust flange (LH) to front pipe nuts 50 Nm 37 lbf.ft
Exhaust manifold to cylinder head nuts 45 Nm 33 lbf.ft
Exhaust front pipe to manifold flange nuts 50 Nm 37 lbf.ft
Heated Oxygen (HO
2S) sensor 55 Nm 41 lbf.ft
Inlet manifold chamber to inlet manifold bolts 18 Nm 13 lbf.ft
Inlet manifold chamber support brackets to RH camshaft cover bolts 10 Nm 7.5 lbf.ft
Inlet manifold to cylinder head nuts and bolts 25 Nm 18 lbf.ft
Intermediate pipe to front pipe nuts 50 Nm 37 lbf.ft
Intermediate pipe to front pipe nuts 50 Nm 44 lbf.ft
Lower engine steady to subframe bolt 100 Nm 74 lbf.ft
Lower engine steady to sump mounting bolt 100 Nm 74 lbf.ft
RH upper engine steady to body bolt 100 Nm 74 lbf.ft
RH upper engine steady to top arm bolt 100 Nm 74 lbf.ft
Tail pipe clamp nuts 55 Nm 41 lbf.ft