2001 LAND ROVER FREELANDER lock

RESTRAINT SYSTEMS
REPAIRS 75-19
Rotary coupler - (SRS) air bag system
$% 76.74.20
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
CAUTION: Before disconnecting any part of
the steering linkage, ensure the road wheels
are positioned straight ahead and the
steering wheel is prevented from turning.
Unrestricted turning of the steering wheel
will damage the SRS rotary coupler.
2.Remove steering wheel.

+ STEERING, REPAIRS, Steering
wheel.
CAUTION: Use adhesive tape to prevent
rotation of the rotary coupler once the
steering wheel is removed.
3.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
4.Disconnect 2 multiplugs from rotary coupler.
5.Remove 4 screws and remove rotary coupler.
CAUTION: Do not dismantle the rotary
coupler, it has no serviceable parts and
must be replaced as a complete assembly.Refit
1.Ensure the rotary coupler is installed in its
centred position. To obtain centre position,
rotate coupler gently clockwise and
anticlockwise until the white segment appears
on the indicator wheel.
CAUTION: Ensure front road wheels are in
the straight ahead position.
2.Fit rotary coupler and secure with screws.
3.Connect multiplugs to rotary coupler.
4.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
5.Fit steering wheel.

+ STEERING, REPAIRS, Steering
wheel.
6.Connect battery leads, earth lead last.

DOORS
76-1-2 ADJUSTMENTS
Door - front - align on hinges
$% 76.28.07
Check
1.Check door for flush fit to adjacent panels and
edges for equal gaps.
Adjust
1.Open front door.
2.Place wooden block on jack and position jack to
support door under lower edge.
3.Loosen 4 bolts securing hinges to door.4.Loosen 2 Torx bolts securing door latch striker.
5.Use jack to assist with door alignment.
6.Tighten hinge bolts.
7.Remove jack and close door to check for
correct alignment.
8.When alignment is satisfactory,tighten hinge
bolts to 30 Nm (22 lbf.ft).
9.Adjust door latch striker.

+ DOORS, ADJUSTMENTS, Door -
front or rear - adjust on striker.

DOORS
76-1-10 REPAIRS
Glass - tail door
$% 76.31.20
Remove
1.Remove tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
2.Disconnect 2 Lucars from heater element.
3.Lower screen to access clamp bolts.
4.Loosen both clamp bolts, release and remove
rear screen.Refit
1.Position screen to door and align in clamps
using timing marks on screen.
2.Ensure glass is fully pushed down in clamp
closest to door hinge, then tighten clamp bolt.
3.Position screen horizontally by lifting clamp
closest to door latch so that screen heater
element is aligned with waist seal.
4.Tighten clamp bolts to 8 Nm (6 lbf.ft).
5.Raise screen and connect Lucars to screen
heater element.
6.Ensure a 5mm equal gap exists between
screen and both 'E' post finishers. If required,
adjust screen again using timing marks.
7.Loosen lower adjuster lock nuts.
8.Loosen pre-load screws so screen clears seal.
9.Adjust pre-load screws until screen is just in
contact with seal.
10.Adjust pre-load screws until screen applies a
1mm pre-load on seal.
11.Ensure there is full screen to seal contact.
12.Lower glass and tighten lock nuts to 14 Nm (10
lbf.ft).
13.Recheck pre-load.
14.Raise and lower screen to confirm correct
alignment.
15.Fit tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.

DOORS
76-1-12 REPAIRS
Glass regulator - tail door
$% 76.31.65
Remove
1.Remove rear screen.

+ DOORS, REPAIRS, Glass - tail door.
2.Disconnect multiplug from regulator motor.
3.Loosen 3 nuts securing regulator motor and
rotate motor to release from door.
4.Loosen 4 nuts securing top of cable guides and
release guides from door.
5.Remove 2 nuts securing pre-load adjusters and
rotate adjusters fully clockwise to improve
access.
6.Release regulator from door and detach
electrical harness from LH glass clamp.
7.Remove regulator from door.Refit
1.Position regulator to door and unclip motor
transit package from rail.
2.Connect multiplug to regulator motor.
3.Connect harness clip and align regulator to
door.
4.Fit nuts to pre-load adjusters, but do not tighten
at this stage.
5.Position tops of cable guides to door, leaving
fixings finger tight.
6.Tighten regulator motor fixings.
7.Fit rear screen.

+ DOORS, REPAIRS, Glass - tail door.

DOORS
REPAIRS 76-1-17
3.Remove screw securing door handle
escutcheon to door and remove escutcheon.
4.Remove cover from door pull and remove 3
screws securing door pull to door.
5.Remove screw cover for access to centre
screw and remove 5 screws securing door
pocket to door.6.Release 6 trim studs securing trim casing to
door and remove trim casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
7.Note fitted position of the long trim stud and
remove 6 trim studs from door trim casing.
8.Remove heat stakes securing door pocket to
trim casing.
NOTE: Heat stake procedure is not used on
early 04 MY vehicles.
9.Remove 4 Torx screws securing door pocket to
trim casing and remove pocket.
10.Remove foam pad from sill button guide.
11.Release retainer and remove sill button guide.
12.Release and remove locking ring securing door
pull to trim casing.
13.Remove 2 plastic rivets securing door pull to
trim casing and remove door pull.
NOTE: Plastic rivets are used for production
purposes only. Screws should be used to retain
all parts previously held in place with plastic
rivets.

DOORS
76-1-18 REPAIRS
Refit
1.Fit door pull to trim casing and secure with
screws and locking ring.
2.Fit sill button guide to trim casing and secure
with retainer.
3.Fit foam pad to sill button guide.
4.Fit door pocket to trim casing and secure with
Torx screws.
5.Fit trim studs to casing.
6.Fit trim casing to door and secure trim studs.
7.Fit screws securing door pull and fit screw
cover.
8.Fit door release handle escutcheon and secure
with screw.
9.Fit screws securing door pocket and fit screw
cover.
10.Position switch pack, connect multiplugs and
secure switch pack to trim casing.
Trim casing - rear door - up to 04MY
$% 76.34.04
Remove
1.Remove screw securing door release
escutcheon and remove escutcheon.
2.Remove 2 screws from door pull.
3.Release 10 trim studs securing trim casing to
door.
4.Disconnect multiplug and remove door trim
casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.

DOORS
REPAIRS 76-1-21
8.Remove locking ring securing tweeter to trim
casing and remove tweeter.
9.Remove foam pad from sill button guide.
10.Release retainer and remove sill button guide.
11.Note the fitted position of the 2 long trim studs
and remove 9 trim studs from trim casing.
12.Release and remove locking ring securing door
pull to trim casing.
13.Remove 2 plastic rivets securing door pull to
trim casing and remove door pull.
NOTE: Plastic rivets are used for production
purposes only. Screws should be used to retain
all parts previously held in place with plastic
rivets.Refit
1.Fit door pull to trim casing and secure with
screws and locking ring.
2.Fit trim studs to casing.
3.Fit sill button guide to trim casing and secure
with retainer.
4.Fit foam pad to sill button guide.
5.Fit tweeter to trim casing and secure with
locking ring.
6.Fit and secure window lift switch and finisher to
trim casing.
7.Connect multiplugs to window lift switch and
door tweeter.
8.Position trim casing, align fasteners with holes
in door and press firmly into position.
9.Fit and tighten screws securing door pull to
door assembly.
10.Fit and secure door pull finisher to door pull.
11.Fit door release escutcheon to trim casing and
secure with screw.

DOORS
76-1-26 REPAIRS
Latch - front door - 3 door
$% 76.37.12
Remove
1.Remove upper plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - upper - 3 door.
2.Release sill button lock rod from door latch.
3.Remove control rod from exterior handle.
4.Disconnect multiplug from latch.
5.Remove 3 Torx screws securing latch to door.
6.On drivers door, release door lock barrel
paddle from latch.
7.Remove latch from aperture.8.Open security flap on latch.
9.Release interior release cable clamp from
latch.
10.Disengage interior release cable from latch.
Refit
1.Secure interior release cable to latch and close
latch security flap.
2.Fit interior release cable clamp to latch.
3.Position latch to door. On drivers door, align
lock barrel paddle to latch.
4.Fit and tighten Torx screws securing latch to
door.
5.Connect multiplug to latch.
6.Connect exterior handle control rod to latch.
7.Fit sill button lock rod to latch.
8.Check operation of latch.
9.Fit plastic sheet to door.

+ DOORS, REPAIRS, Plastic sheet -
front door - upper - 3 door.