Page 632 of 1007

DOORS
REPAIRS 76-1-27
Latch - front door - 5 door
$% 76.37.12
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Release sill button lock rod from door latch.
3.Release control rod from exterior handle.
4.Disconnect multiplug from latch.
5.Remove 2 screws securing RH glass cable
guide and position guide aside.
6.Remove 3 Torx screws securing latch to door.
7.On drivers door, release door lock barrel
paddle from latch.8.Remove latch from aperture.
9.Open security flap on latch.
10.Release interior release cable clamp from
latch.
11.Disengage interior release cable from latch.
Refit
1.Secure interior release cable to latch and close
latch security flap.
2.Fit interior release cable clamp to latch.
3.Position latch to door. On drivers door, align
lock barrel paddle to latch.
4.Fit and tighten Torx screws securing latch to
door.
5.Position RH glass cable guide and tighten
screws.
6.Connect multiplug to door latch.
7.Connect exterior handle control rod to latch.
8.Fit sill button lock rod to latch.
9.Check operation of door latch.
10.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Page 633 of 1007
DOORS
76-1-28 REPAIRS
Latch - rear door
$% 76.37.13
Remove
1.Remove rear door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
rear door.
2.Release exterior handle control rod from latch.
3.Release sill button lock rod from door latch.
4.Disconnect multiplug from latch.
5.Remove 3 Torx screws securing latch to door.
6.Remove latch from aperture.7.Open security flap on latch.
8.Release interior release cable clamp from
latch.
9.Disengage interior release cable from latch.
Refit
1.Secure interior release cable to latch and close
latch security flap.
2.Position latch to door, fit and tighten Torx
screws.
3.Connect multiplug to latch.
4.Connect exterior handle control rod to latch.
5.Fit sill button lock rod to latch.
6.Check operation of latch.
7.Fit rear door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
rear door.
Page 636 of 1007
DOORS
REPAIRS 76-1-31
Operating cable - lock remote control - 5
door
$% 76.37.60
Remove
1.Remove door latch.
+ DOORS, REPAIRS, Latch - front
door - 5 door.
+ DOORS, REPAIRS, Latch - rear door.
2.Release cable from interior door release and
remove cable.
Refit
1.Connect cable to interior door release.
2.Fit door latch.
+ DOORS, REPAIRS, Latch - front
door - 5 door.
+ DOORS, REPAIRS, Latch - rear door.
Finisher - rear screen - side - 5 door
$% 76.43.81
Remove
1.Open tail door.
2.Release tail door glass seal from aperture for
access to side finisher fixings.
3.Using a suitable trim stud removal tool, release
3 side finisher fixings from studs on body.
4.Remove side finisher from upper fixing.
5.Remove and discard fixings from finisher.
Refit
1.Fit NEW fixings to finisher.
2.Fit door glass seal to flange.
3.Fit finisher and secure fixings.
Page 638 of 1007
DOORS
REPAIRS 76-1-33
Handle - exterior - tail door
$% 76.58.05
Remove
1.Remove tail door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
tail door.
2.Raise glass by clicking latch.
3.Remove 3 nuts securing tail door handle to tail
door.
4.Release handle from tail door.
5.Disconnect 2 Lucars from number plate lamp.
6.Disconnect multiplug and remove handle from
door.7.Collect gasket.
8.Remove nut from lock barrel.
9.Remove lock barrel from handle.
Refit
1.Fit lock barrel to handle.
2.Fit gasket to handle.
3.Position handle and connect Lucars and
multiplug.
4.Fit handle to door and tighten nuts to 5 Nm (3.5
lbf.ft).
5.Fit tail door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
tail door.
6.Reset latch to lower glass.
7.Close door.
Page 639 of 1007
DOORS
76-1-34 REPAIRS
Handle - exterior - front door
$% 76.58.07
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Release clip securing latch control rod to door
latch and release rod.
3.Remove 3 Torx screws securing door latch,
lower latch and release door lock paddle.
4.Remove grommet to access screw.
5.Remove 2 door handle screw fixings.6.Remove door handle.
7.Remove door latch control rod.
Refit
1.Fit door latch control rod to handle.
2.Position handle to door and tighten securing
screws.
3.Fit grommet to door.
4.Position latch, locate door lock paddle, fit and
tighten Torx screws.
5.Connect control rod to door latch.
6.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
Page 646 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-5
Mud flap - front
$% 76.10.83
Remove
1.Turn steering wheel to full lock.
2.Remove 3 screws securing mud flap.
3.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
2.Straighten steering.
Mud flap - rear
$% 76.10.85
Remove
1.Remove 3 screws securing mud flap.
2.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
Page 649 of 1007
EXTERIOR FITTINGS
76-2-8 REPAIRS
Cable/rod - bonnet lock control
$% 76.16.29
Remove
1.Remove bonnet lock.
2.Tie a draw string to end of bonnet release cable
and pull cable from bonnet locking platform.
3.Untie draw string from bonnet release cable.
4.Remove 3 cable ties and release bonnet
release cable from harness.5.Remove bolt securing bonnet release lever to
'A' post lower panel.
6.Remove bonnet release cable from lever and
remove lever.
7.Pull sound insulation away from bulkhead for
access to bonnet release cable grommet.
8.Remove grommet from engine bulkhead.
9.Remove bonnet release cable.
Page 650 of 1007
EXTERIOR FITTINGS
REPAIRS 76-2-9
Refit
1.Fit bonnet release cable through bulkhead.
2.Position bonnet release lever and connect
bonnet release cable to lever.
3.Fit release lever to 'A' post and tighten bolt to 9
Nm (7 lbf.ft).
4.Fit bonnet release cable grommet to bulkhead.
5.Position bonnet release cable to main harness
and secure with cable ties.
6.Fit sound insulation to bulkhead.
7.Tie draw string to end of bonnet release cable.
8.Pull draw string to fit bonnet release cable
through bonnet locking platform.
9.Untie draw string from bonnet release cable.
10.Fit bonnet lock.
11.Close bonnet and check for correct locking
operation.