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IntroductionNBTF0013DESCRIPTIONNBTF0013S01When a malfunction (indicated by the 4WD warning lamp illumination) occurs, collect information first from the
customer about how the malfunction occurs. Then, proceed with the diagnosis presuming it is the cause. Also
inspect the electrical system, paying close attention to other possibilities such as fluid level and leaks.
All-mode 4WD transfer is controlled by transfer control unit and sensors.
If a malfunction occurs in the all-mode 4WD system, the 4WD warning lamp lights up to inform of the system
malfunction. There are two ways to identify the cause of the malfunction.
1) Performing the self-diagnosis. (The 4WD warning lamp will indicate what kind of malfunction has occurred
by flickering.)
2) Performing diagnosis using CONSULT-II.
DIAGNOSTIC WORKSHEETNBTF0013S02Information from CustomerNBTF0013S0201KEY POINTS
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Information sheet from customer
Customer name MR/MS Model & Year VIN
Transfer model
ATX14AEngine Mileage
Incident Date Manuf. Date In Service Date
FrequencylContinuouslIntermittent ( times a day)
Symptomsl4WD shift indicator lamp does not turn on.
l4WD warning lamp does not turn on.
l4WD shift indicator lamp does not turn off.
lATP warning lamp does not turn on.
l4LO indicator lamp does not turn on.
l4WD shift indicator lamp does not indicate ª4Hº.
l4WD shift indicator lamp repeats flicking.
lTight corner braking symptom occurs.
l4WD system does not operate.
lOthers.
4WD warning lamplContinuously litlNot lit
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TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction
TF-41
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Terminal
No.Item Condition Judgement standard
23 4WD shift switch (4LO)
&
4WD shift switch is set to ª4LOº posi-
tion.Battery voltage
4WD shift switch is set to any posi-
tion other than ª4LOº.Less than 1V
24 4WD shift switch (AUTO)4WD shift switch is set to ªAUTOº
position.Battery voltage
4WD shift switch is set to any posi-
tion other than ªAUTOº.Less than 1V
25 Neutral-4LO switchTransfer is set to ª4LOº position. Approx. 0V
Transfer is set to any position other
than ª4LOº.Power supply
26Throttle position switch
(closed)Throttle valve is closed. Power supply
Throttle valve is in any position other
than ªclosedº.Approx. 0V
27Transfer 4H actuator
switch4WD shift switch is set to ª4Hº posi-
tion.Less than 1V
4WD shift switch is set to any posi-
tion other than ª4Hº.Battery voltage
28Throttle position sensor
(Ground)Throttle valve is closed.
Less than 1V
Throttle valve is fully open.
29TCM signal (Vehicle
speed signal)When moving at 20 km/h (12 MPH),
use the CONSULT-II pulse frequency
measuring function.*1
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*1: A circuit tester cannot be used to
test this item.Approximately 225 Hz
30Throttle position sensor
(Power supply for throttle
position sensor)Ignition key is set to ªONº position. Approx. 4.5 - 5.5V
Ignition key is set to ªOFFº position. Approx. 0VGI
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-57
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Terminal
No.Item Condition Judgement standard
31Transfer fluid tempera-
ture sensor
&
At 20ÉC (68ÉF) Approx. 1.5V
At 80ÉC (176ÉF) Approx. 0.5V
32 ABS signalWhen moving, use the CONSULT-II
pulse frequency measuirng func-
tion.*2
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*2: A circuit tester cannot be used to
test this item.Refer to the illustration
(SMT973D) at the end of
this section.
33Transfer shift relay
(High)While actuator is operating from ª4Hº
to ª4LOºBattery voltage
Actuator does not operate. Approx. 0V
34 Clutch pressure switch4WD shift switch is set to ªAUTOº or
ª4Hº, then A/T selector lever is set to
ªDº position. (wait detection system:
OFF)Battery voltage
4WD shift switch is set to ª2WDº,
ªAUTOº or ª4Hº, then A/T selector
lever is set to ªDº position. (wait
detection system: ON)Approx. 0V
35 Line pressure switch4WD shift switch is set to ª2WDº,
ªAUTOº or ª4Hº, then A/T selector
lever is set to ªDº position.Battery voltage
Ð Approx. 0V
36 CONSULT-II (RX) Ð Ð Ð
37 Tachometer
ÐRefer to EC-127, ªECM
Inspection Tableº.
38 Front revolution sensor
4WD shift switch is set to ª4Hº posi-
tion. A/T selector lever is set to ªDº
position.Approx. 1V [30 km/h (19
MPH)]
Voltage rises in
response to vehicle
speed.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-58
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Terminal
No.Item Condition Judgement standard
39ECM (Throttle position
sensor)
&
Throttle valve is fully open. Approx. 0.5V
Throttle valve is closed. Approx. 4.2V
40 ATP switchA/T selector lever is set to ªPº posi-
tion.Battery voltage
A/T selector lever is set to any posi-
tion other than ªPº.Less than 1V
41Transfer motor relay
monitorTransfer motor relay is ON. Battery voltage
Transfer motor relay is OFF. Less than 1V
42Transfer shift relay
(LOW)While actuator is operating from
ª4LOº to ª4Hº positionBattery voltage
Actuator does not operate. Approx. 0V
43 Wait detection switch4WD shift switch is set to any posi-
tion other than ª4LOº.Battery voltage
4WD shift switch is set to ª4LOº posi-
tion.*3Less than 1V
44Transfer 4LO actuator
switch4WD shift switch is set to any posi-
tion other than ª4LOº. (Actuator: High
position)Battery voltage
4WD shift switch is set to ª4LOº posi-
tion. (Actuator: Low position)Less than 1V
45 Ground Ð Ð Ð
46ÐÐÐÐ
47Power supply (memory
back up)
&Ð Battery voltage
48 CONSULT-II (TX) Ð Ð Ð
*3: While wait detection system is operating, terminal 43 exists battery voltage.
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TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-59
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Diagnostic ProcedureNBTF0019
1 FRONT REVOLUTION SENSOR
Refer to ªFront Revolution Sensorº, ªCOMPONENT INSPECTIONº, TF-112.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 CHECK CONTINUITY
Check the following.
IContinuity of transfer sub-harness
Refer to ªTransfer Sub-harnessº, ªCOMPONENT INSPECTIONº, TF-113.
OK or NG
OK©Repair or replace front revolution sensor.
NG©Repair or replace front revolution sensor and transfer sub-harness.
3 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 4.
WITHOUT CONSULT-II©GO TO 5.
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VEHICLE SPEED SENSOR (FRONT REVOLUTION SENSOR)
Diagnostic Procedure
TF-61
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4 CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine.
2. Select ªECU INPUT SIGNALSº in Data Monitor.
3. Read out the value of ªVEHICLE SPEED SENSOR (FRONT)º while driving.
SMT773D
SMT974D
4. Check if the value changes according to accelerating and decelerating the vehicle.
OK or NG
OK©GO TO 6.
NG©GO TO 7.
VEHICLE SPEED SENSOR (FRONT REVOLUTION SENSOR)
Diagnostic Procedure (Cont'd)
TF-62
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5 CHECK INPUT SIGNAL
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector terminals 38 and 28.
(Measure it in AC range.)
Voltage:
0 km/h (0 MPH): 0V
30 km/h (19 MPH): More than 1V
(Voltage rises gradually in response to vehicle speed.)
SMT774D
OK or NG
OK©GO TO 6.
NG©GO TO 7.
6 PERFORM SELF-DIAGNOSIS AGAIN
After driving for a while, perform self-diagnosis again.
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, ªTROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTIONº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
7 CHECK HARNESS CONTINUITY BETWEEN TRANSFER CONTROL UNIT AND FRONT REVOLUTION
SENSOR SUB-HARNESS CONNECTOR
OK or NG
OK©GO TO 6.
NG©Repair or replace sub-harness connector between transfer control unit and front revolu-
tion sensor.
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VEHICLE SPEED SENSOR (FRONT REVOLUTION SENSOR)
Diagnostic Procedure (Cont'd)
TF-63
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Diagnostic ProcedureNBTF0021
1 CHECK 2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH
Refer to ª2-4WD Shift Solenoid Valve and Transfer Fluid Temperature Sensorº, ªCOMPONENT INSPECTIONº, TF-111.
SMT778D
OK or NG
OK©GO TO 2.
NG©Check the following. If OK, repair or replace 2-4WD shift solenoid valve and 4WD
shift switch.
IContinuity of transfer sub-harness
Refer to ªTRANSFER TERMINAL CORD ASSEMBLY SUB-HARNESS CONNECTORº,
ªCOMPONENT INSPECTIONº, TF-114.
2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH
Diagnostic Procedure
TF-66