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DTC Confirmation ProcedureNBEC0219
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NOTE:
IIf DTC P0440 or P1440 is displayed with P1448, perform
trouble diagnosis for DTC P1448 first. (See EC-573.)
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
TESTING CONDITION:
IPerform ªDTC WORK SUPPORTº when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface.
IOpen engine hood before conducting the following proce-
dure.
WITH CONSULT-IINBEC0219S011) Turn ignition switch ªONº.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
4) Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70ÉC (32 - 158ÉF)
INT/A TEMP SE: 0 - 30ÉC (32 - 86ÉF)
5) Select ªEVAP SML LEAK P0440/P1440º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to ªBasic Inspectionº,
EC-101.
6) Make sure that ªOKº is displayed.
If ªNGº is displayed, refer to ªDiagnostic Procedureº, EC-355.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
WITH GSTNBEC0219S02NOTE:
Be sure to read the explanation of ªDriving Patternº on EC-66
before driving vehicle.
1) Start engine.
2) Drive vehicle according to ªDriving Patternº, EC-66.
3) Stop vehicle.
4) Select ªMODE 1º with GST.
IIf SRT of EVAP system is not set yet, go to the following step.
IIf SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch ªOFFº and wait at least 10 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the ªDriving Patternº, EC-66.
8) Stop vehicle.
9) Select ªMODE 3º with GST.
IIf P0440 or P1440 is displayed on the screen, go to ªDiagnos-
tic Procedureº, EC-355.
IIf P1447 is displayed on the screen, go to ªDiagnostic Proce-
dureº for DTC P1447, EC-564.
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
DTC Confirmation Procedure
EC-354
11 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
OK (With CONSULT-II)©GO TO 13.
OK (Without CONSULT-
II)©GO TO 14.
NG©GO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
IEVAP canister for damage
IEVAP hose between EVAP canister and water separator for clogging or poor connection
©Repair hose or replace EVAP canister.
13 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 16.
NG©GO TO 15.
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 17.
NG©GO TO 15.
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DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK) (NEGATIVE PRESSURE)
Diagnostic Procedure (Cont'd)
EC-361
DescriptionNBEC0221SYSTEM DESCRIPTIONNBEC0221S01
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS) Engine speed (POS signal)
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve Crankshaft position sensor (REF) Engine speed (REF signal)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Throttle position switch Closed throttle position
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNBEC0221S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NBEC0222Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/VIEngine: After warming up
IAir conditioner switch ªOFFº
IShift lever: ªNº
INo-loadIdle (Vehicle stopped) 0%
2,000 rpm Ð
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DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT)
Description
EC-367
SEF565X
DTC Confirmation ProcedureNBEC0646
SEF566X
SEF874X
SEF567X
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Pro-
cedure.
NOTE:
IIf DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-573.)
IMake sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
TESTING CONDITION:
IPerform ªDTC WORK SUPPORTº when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface.
IOpen engine hood before conducting the following proce-
dures.
WITH CONSULT-IINBEC0646S011) Tighten fuel filler cap securely until ratcheting sound is heard.
2) Turn ignition switch ªONº.
3) Turn ignition switch ªOFFº and wait at least 10 seconds.
4) Turn ignition switch ªONº and select ªDATA MONITORº mode
with CONSULT-II.
5) Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70ÉC (32 - 158ÉF)
INT/A TEMP SE: 0 - 60ÉC (32 - 140ÉF)
6) Select ªEVAP SML LEAK P0440/P1440º of ªEVAPORATIVE
SYSTEMº in ªDTC WORK SUPPORTº mode with CONSULT-
II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to ªBasic Inspectionº,
EC-101.
7) Make sure that ªOKº is displayed.
If ªNGº is displayed, select ªSELF-DIAG RESULTSº mode and
make sure that ªEVAP GROSS LEAK [P0455]º is displayed. If
it is displayed, refer to ªDiagnostic Procedureº, EC-397.
If P0440 is displayed, perform ªDiagnostic Procedureº for DTC
P0440.
WITH GSTNBEC0646S02NOTE:
Be sure to read the explanation of ªDriving Patternº on EC-66
before driving vehicle.
1) Start engine.
2) Drive vehicle according to ªDriving Patternº, EC-66.
3) Stop vehicle.
4) Select ªMODE 1º with GST.
IIf SRT of EVAP system is not set yet, go to the following step.
IIf SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch ªOFFº and wait at least 10 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the ªDriving Patternº, EC-66.
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
DTC Confirmation Procedure
EC-396
11 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform ªPURG VOL CONT/Vº in ªACTIVE TESTº mode.
4. Touch ªQuº on CONSULT-II screen to increase ªPURG VOL CONT/Vº opening to 100.0%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
SEF984Y
OK or NG
OK©GO TO 14.
NG©GO TO 13.
12 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
OK or NG
OK©GO TO 15.
NG©GO TO 13.
13 CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to ªVacuum Hose Drawingº, EC-26.
OK or NG
OK (With CONSULT-II)©GO TO 14.
OK (Without CONSULT-
II)©GO TO 15.
NG©Repair or reconnect the hose.
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK)
Diagnostic Procedure (Cont'd)
EC-402
5) Turn ignition switch ªOFFº and wait at least 10 seconds then
turn ªONº.
6) Select ªFUEL LEVEL SEº in ªDATA MONITORº mode with
CONSULT-II.
7) Check ªFUEL LEVEL SEº output voltage and note it.
8) Select ªFUEL PUMPº in ªACTIVE TESTº mode with CON-
SULT-II.
9) Touch ªONº and drain fuel approximately 30(7-7/8 US gal,
6-5/8 Imp gal) and stop it.
10) Fill fuel into the fuel tank for 30(7-7/8 US gal, 6-5/8 Imp gal).
11) Check ªFUEL LEVEL SEº output voltage and note it.
12) Check ªFUEL LEVEL SEº output voltage and confirm whether
the voltage changes more than 0.03V during step 7 to 11.
If NG, check the fuel level sensor, refer to EL-108, ªFUEL
LEVEL SENSOR UNIT CHECKº.
SEF615X
WITH GSTNBEC0625S02NOTE:
Start from step 11, if it is possible to confirm that the fuel
cannot be drained by 30(7-7/8 US gal, 6-5/8 Imp gal) in
advance.
1) Prepare a fuel container and a spare hose.
2) Release fuel pressure from fuel line, refer to ªFuel Pressure
Releaseº, EC-39.
3) Remove the fuel feed hose on the fuel level sensor unit.
4) Connect a spare fuel hose where the fuel feed hose was
removed.
5) Turn ignition switch ªOFFº.
6) Set voltmeters probe between ECM terminal 83 (fuel level
sensor signal) and ground.
7) Turn ignition switch ªONº.
8) Check voltage between ECM terminal 83 and ground and note
it.
9) Drain fuel by 30(7-7/8 US gal, 6-5/8 Imp gal) from the fuel
tank using proper equipment.
10) Fill fuel into the fuel tank for 30(7-7/8 US gal, 6-5/8 Imp gal).
11) Confirm that the voltage between ECM terminal 83 and ground
changes more than 0.03V during step8-10.
If NG, check component of fuel level sensor, refer to EL-108,
ªFUEL LEVEL SENSOR UNIT CHECKº.
DTC P0461 FUEL LEVEL SENSOR FUNCTION
Overall Function Check (Cont'd)
EC-412
10 CHECK IACV-AAC VALVE-II
1. Reconnect IACV-AAC valve harness connector and ECM harness connector.
2. Turn ignition switch ªONº and ªOFFº, and ensure the IACV-AAC valve makes operating sound according to the ignition
switch position.
SEF997Y
OK or NG
OK©GO TO 12.
NG©GO TO 11.
11 REPLACE IACV-AAC VALVE
1. Replace IACV-AAC valve assembly.
2. Perform ªIdle Air Volume Learningº, EC-57.
Is the result CMPLT or INCMP?
CMPLT or INCMP
CMPLT©INSPECTION END
INCMP©Follow the construction of ªIdle Air Volume Learningº.
12 CHECK TARGET IDLE SPEED
1. Turn ignition switch ªOFFº.
2. Reconnect all harness connectors and vacuum hoses.
3. Start engine and warm it up to normal operating temperature.
4. Also warm up transmission to normal operating temperature.
IFor A/T models with CONSULT-II, drive vehicle until ªFLUID TEMP SEº in ªDATA MONITORº mode of ªA/Tº system indi-
cates less than 0.9V.
IFor A/T models without CONSULT-II, drive vehicle for 10 minutes.
5. Stop vehicle with engine running.
6. Check target idle speed.
A/T: 750±50 rpm (in ªPº or ªNº position)
OK or NG
OK©GO TO 13.
NG©Perform ªIdle Air Volume Learningº, EC-57.
13 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION END
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
Diagnostic Procedure (Cont'd)
EC-430
7 ADJUST THROTTLE POSITION SWITCH
Check the following items. Refer to ªBasic Inspectionº, EC-101.
MTBL0655
Is it possible to adjust closed throttle position switch?
YesorNo
Yes (With CONSULT-II)©GO TO 9.
Yes (Without CONSULT-
II)©GO TO 9.
No©Replace throttle position switch.
8 CHECK THROTTLE POSITION SENSOR
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF).
3. Remove the vacuum hose connected to the throttle opener.
4. Connect suitable vacuum hose to the vacuum pump and the opener.
5. Apply vacuum [more than þ40.0 kPa (þ300 mmHg, þ11.81 inHg)] until the throttle drum becomes free from the rod of
the throttle opener.
SEF793W
6. Turn ignition switch ON.
7. Select ªDATA MONITORº mode with CONSULT-II.
8. Check voltage of ªTHRTL POS SENº under the following conditins.
Voltage measurement must be made with throttle position sensor installed in vehicle.
MTBL0230
OK or NG
OK©GO TO 10.
NG©Replace throttle position sensor.
DTC P0510 CLOSED THROTTLE POSITION SWITCH
Diagnostic Procedure (Cont'd)
EC-438