Page 632 of 2395

MEF036D
IntroductionNBEC0036
SEF233G
SEF234G
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ªWork Flowº on EC-99.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example on next page should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF907L
DIAGNOSTIC WORKSHEETNBEC0036S01There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
trouble-shooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
IVehicle ran out of fuel, which caused the engine to misfire.
IFuel filler cap was left off or incorrectly screwed on, allowing
fuel to evaporate into the atmosphere.
GI
MA
EM
LC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction
EC-97
Page 647 of 2395

19 CHECK (1ST TRIP) DTC
1. Turn ignition switch ªOFFº.
2. Release vacuum from throttle opener.
3. Remove vacuum pump and vacuum hose from throttle opener.
4. Reinstall original vacuum hose to throttle opener securely.
5. Start engine and warm it up to normal operating temperature.
6. Rev (2,000 to 3,000 rpm) two or three times.
7. Make sure no (1st trip) DTC is displayed with CONSULT-II or GST.
OK or NG
OK©GO TO 21.
NG©GO TO 20.
20 REPAIR MALFUNCTION
Repair or replace components as necessary according to corresponding ªDiagnostic Procedureº.
©GO TO 19.
21 CHECK TARGET IDLE SPEED
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select ªENG SPEEDº in ªDATA MONITORº mode with CONSULT-II.
3. Check idle speed.
750±50 rpm (in ªPº or ªNº position)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
750±50 rpm (in ªPº or ªNº position)
OK or NG
OK©GO TO 30.
NG©GO TO 22.
22 PERFORM IDLE AIR VOLUME LEARNING
Refer to ªIdle Air Volume Learningº, EC-57.
Which is the result CMPLT or INCMP?
CMPLT or INCMP
CMPLT©GO TO 23.
INCMP©1. Follow the construction of ªIdle Air Volume Leaningº.
2. GO TO 22.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-112
Page 688 of 2395

SEF243Y
SEF175Y
PROCEDURE FOR MALFUNCTION DNBEC0054S04CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-IINBEC0054S04021) Turn ignition switch ªONº.
2) Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to ªDiagnostic Procedureº,
EC-155.
3) Select ªDATA MONITORº mode with CONSULT-II.
4) Check the voltage of MAS AIR/FL SE with ªDATA MONITORº.
5) Increases engine speed to about 4,000 rpm.
6) Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to ªDiagnostic Procedureº, EC-155.
If OK, go to following step.
7) Maintain the following conditions for at least 10 consecutive
seconds.
ENG SPEED More than 2,000 rpm
THRTL POS SEN More than 3V
Selector lever Suitable position
Driving location Driving vehicle uphill (Increased engine load)
will help maintain the driving conditions
required for this test.
8) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-155.
SEF534P
Overall Function CheckNBEC0055PROCEDURE FOR MALFUNCTION DNBEC0055S01Use this procedure to check the overall function of the mass air flow
sensor circuit. During this check, a 1st trip DTC might not be con-
firmed.
With GSTNBEC0055S01011) Start engine and warm it up to normal operating temperature.
2) Select ªMODE 1º with GST.
3) Check the mass air flow sensor signal with ªMODE 1º.
4) Check for linear mass air flow sensor signal value rise in
response to increases to about 4,000 rpm in engine speed.
5) If NG, go to ªDiagnostic Procedureº, EC-155.
GI
MA
EM
LC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
DTC P0100 MASS AIR FLOW SENSOR (MAFS)
DTC Confirmation Procedure (Cont'd)
EC-153
Page 699 of 2395

SEF962Y
SEF012P
Component DescriptionNBEC0064The intake air temperature sensor is mounted to the air duct hous-
ing. The sensor detects intake air temperature and transmits a sig-
nal to the ECM.
The temperature sensing unit uses a thermistor which is sensitive
to the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
Intake air
temperature ÉC (ÉF)Voltage* V Resistance kW
20 (68) 3.5 2.1 - 2.9
80 (176) 1.23 0.27 - 0.38
*: These data are reference values and are measured between ECM terminal 64
(Intake air temperature sensor) and body ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
On Board Diagnosis LogicNBEC0065Malfunction is detected when
(Malfunction A)an excessively low or high voltage from the sen-
sor is sent to ECM,
(Malfunction B)rationally incorrect voltage from the sensor is sent
to ECM, compared with the voltage signal from engine coolant
temperature sensor.
Possible CauseNBEC0428IHarness or connectors
(The sensor circuit is open or shorted.)
IIntake air temperature sensor
DTC Confirmation ProcedureNBEC0066Perform ªPROCEDURE FOR MALFUNCTION Aº first. If 1st trip
DTC cannot be confirmed, perform ªPROCEDURE FOR MAL-
FUNCTION Bº.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
DTC P0110 INTAKE AIR TEMPERATURE SENSOR
Component Description
EC-164
Page 709 of 2395

DescriptionNBEC0074NOTE:
If DTC P0120 is displayed with DTC P0510, first perform the trouble diagnosis for DTC P0510. Refer to
EC-431.
COMPONENT DESCRIPTIONNBEC0074S01The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiom-
eter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In
addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal
to the ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the ªWide open and closed
throttle position switchº, which is built into the throttle position sensor unit, is not used for engine control.
AEC929
CONSULT-II Reference Value in Data Monitor
Mode
NBEC0075Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
THRTL POS SENIEngine: After warming up, idle
the engineThrottle valve: fully closed 0.15 - 0.85V
IEngine: After warming up
IIgnition switch: ON
(Engine stopped)Throttle valve: fully opened 3.5 - 4.7V
ABSOL TH´P/SIEngine: After warming up, idle
the engineThrottle valve: fully closed 0.0%
IEngine: After warming up
IIgnition switch: ON
(Engine stopped)Throttle valve: fully opened Approx. 80%
DTC P0120 THROTTLE POSITION SENSOR
Description
EC-174
Page 712 of 2395

SEF058Y
PROCEDURE FOR MALFUNCTION BNBEC0078S02With CONSULT-IINBEC0078S02011) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,000 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,000
rpm.
Selector lever Suitable position except ªPº or ªNº
Brake pedal Depressed
Vehicle speed 0 km/h (0 MPH)
4) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-181.
With GSTNBEC0078S0202Follow the procedure ªWith CONSULT-IIº above.
SEF177Y
PROCEDURE FOR MALFUNCTION CNBEC0078S03CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-IINBEC0078S03011) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 10 seconds.
3) Turn ignition switch ªONº.
4) Select ªMANU TRIGº in ªDATA MONITORº mode with CON-
SULT-II.
5) Select ªTHRTL POS SENº and ªABSOL TH´P/Sº in ªDATA
MONITORº mode with CONSULT-II.
6) Press RECORD on CONSULT-II SCREEN at the same time
accelerator pedal is depressed.
7) Print out the recorded graph and check the following:
IThe voltage rise is linear in response to accelerator pedal
depression.
IThe voltage when accelerator pedal is fully depressed is
approximately 4V.
If NG, go to ªDiagnostic Procedureº, EC-181.
If OK, go to following step.
GI
MA
EM
LC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
DTC P0120 THROTTLE POSITION SENSOR
DTC Confirmation Procedure (Cont'd)
EC-177
Page 733 of 2395
Diagnostic ProcedureNBEC0093
1 INSPECTION START
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
SEF959Y
3. Make sure HO2S1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) har-
ness connector.
SEF505Y
SEF965Y
SEF966Y
©GO TO 2.
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT)
Diagnostic Procedure
EC-198
Page 740 of 2395
Diagnostic ProcedureNBEC0100
1 RETIGHTEN GROUND SCREWS
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
SEF959Y
©GO TO 2.
2 RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT)
Loosen and retighten corresponding heated oxygen sensor 1 (front).
Tightening torque:
40 - 60 N´m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
©GO TO 3.
GI
MA
EM
LC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING)
Diagnostic Procedure
EC-205