Control Valve Lower Body
COMPONENTSNBAT0124
SAT966I
Apply ATF to all components before their installation.
Numbers preceding valve springs correspond with those shown in SDS on page AT-357.
REPAIR FOR COMPONENT PARTS
Control Valve Lower Body
AT-312
SRA763A
6. Check wheel bearing preload.
a. Turn bearing cage (with respect to axle shaft) two or three
times. It must turn smoothly.
b. Attach spring gauge to bearing cage bolt (as shown at left) and
pull it at a speed of 10 rpm to measure preload.
Spring gauge indication:
6.9 - 48.1 N (0.7 - 4.9 kg, 1.5 - 10.8 lb)
SRA292A
7. Install new oil seal to rear axle housing using a suitable tool.
After installing new oil seal, coat sealing lip with multi-pur-
pose grease.
SRA012
8. Press ABS sensor rotor onto axle shaft until it contacts wheel
bearing lock nut.
9. Position axle shafts in rear axle housing with Tool as a guide.
Be careful not to damage oil seal.
SRA755A
10. Check axial end play.
a. Check that wheel bearings operate smoothly.
b. Check axial end play.
Axial end play:
0mm(0in)
Service Data and Specifications (SDS)
WHEEL BEARING (REAR)NBAX0032
Wheel bearing axial end play0mm(0in)
Wheel bearing lock nut tightening torque 245 - 314 N´m (25 - 32 kg-m, 181 - 231 ft-lb)
Wheel bearing preload measured at bearing cage bolt 6.9 - 48.1 N (0.7 - 4.9 kg, 1.5 - 10.8 lb)
REAR AXLE
Installation (Cont'd)
AX-22
SBR824B
1. Loosen lock nut and adjust pedal free height by turning brake
booster input rod. Then tighten lock nut.
Make sure that tip of input rod stays inside.
2. Adjust clearance ªC
1º and ªC2º with stop lamp switch and
ASCD switch respectively. Then tighten lock nuts.
3. Check pedal free play.
Make sure that stop lamp is off when pedal is released.
4. Check brake pedal's depressed height while engine is running.
If depressed height is below specified value, check brake sys-
tem for leaks, accumulation of air or any damage to compo-
nents (master cylinder, wheel cylinder, etc.). Then make nec-
essary repairs.
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BRAKE PEDAL AND BRACKET
Adjustment (Cont'd)
BR-15
SEF233G
SEF234G
How to Perform Trouble Diagnoses for Quick
and Accurate Repair
NBBR0098INTRODUCTIONNBBR0098S01The ABS system has an electronic control unit to control major
functions. The control unit accepts input signals from sensors and
instantly drives the actuators. It is essential that both kinds of sig-
nals are proper and stable. It is also important to check for conven-
tional problems: such as air leaks in booster lines, lack of brake
fluid, or other problems with the brake system.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or faulty wiring. In this case,
careful checking of suspicious circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems, so a
road test should be performed.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information on such problems; especially
intermittent ones. By talking to the customer, find out what symp-
toms are present and under what conditions they occur. Start your
diagnosis by looking for ªconventionalº problems first. This is one
of the best ways to troubleshoot brake problems on an ABS con-
trolled vehicle.
Also check related Service bulletins for information.
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TROUBLE DIAGNOSIS Ð INTRODUCTIONABS
How to Perform Trouble Diagnoses for Quick and Accurate Repair
BR-49
Work FlowNBBT0024
SBT842
CUSTOMER INTERVIEWNBBT0024S01Interview the customer, if possible, to determine the conditions that exist when the noise occurs. Use the
Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and
any customer's comments; refer to BT-8. This information is necessary to duplicate the conditions that exist
when the noise occurs.
IThe customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
IIf there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
IAfter identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteris-
tics are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
ISqueak Ð (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
ICreak Ð (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
IRattle Ð (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
IKnock Ð (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
ITick Ð (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
IThump Ð (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
IBuzz Ð (Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
IOften the degree of acceptable noise level will vary depending upon the person. A noise that you may judge
as acceptable may be very irritating to the customer.
IWeather conditions, especially humidity and temperature, may have a great effect on noise level.
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
BT-4
DescriptionNBBT0003IClips and fasteners in BT section correspond to the following numbers and symbols.
IReplace any clips and/or fasteners which are damaged during removal or installation.
Symbol
No.Shapes Removal & Installation
C101
SBF302H
SBF367BA
C103
SBT095
SBF423H
C203
SBF258G
SBF708E
C205
MBT080ASBF638CA
CE103
SBF104B
SBF147B
CLIP AND FASTENER
Description
BT-10
SBT035A
Defroster grille
REMOVAL
Insert a cloth-covered flat-bladed screwdriver into the grilles of the
outside, center and central grilles, respectively, lift up the front of
the grilles and remove.
INSTALLATION
After inserting the front section, insert the rear section (pawls) to
attach.
CAUTION:
Confirm that the pawls at the rear are securely attached.
SBT036A
Side ventilator-left
Insert a cloth-covered flat-bladed screwdriver into the lower
section, and pull out forward.
SBT037A
Side ventilator-right
Insert a cloth-covered flat-bladed screwdriver into the corner of the
lower section, and pull out forward. (Securely press the screwdriver
against the ventilator.) Or, after removing the instrument lower
panel, push the ventilator out from the back.
Side defroster grille
After removing the side ventilator, reach in with hands from the
opening, push on the pawls from behind the grille, and remove by
pushing out.
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INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
BT-27
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................150
ECM Terminals and Reference Value .....................150
On Board Diagnosis Logic.......................................151
Possible Cause ........................................................151
DTC Confirmation Procedure ..................................151
Overall Function Check ...........................................153
Wiring Diagram ........................................................154
Diagnostic Procedure ..............................................155
DTC P0105 ABSOLUTE PRESSURE SENSOR........158
Component Description ...........................................158
ECM Terminals and Reference Value .....................158
On Board Diagnosis Logic.......................................158
Possible Cause ........................................................159
DTC Confirmation Procedure ..................................159
Wiring Diagram ........................................................160
Diagnostic Procedure ..............................................161
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR......................................................................164
Component Description ...........................................164
On Board Diagnosis Logic.......................................164
Possible Cause ........................................................164
DTC Confirmation Procedure ..................................164
Wiring Diagram ........................................................166
Diagnostic Procedure ..............................................167
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT).......................................169
Component Description ...........................................169
On Board Diagnosis Logic.......................................169
Possible Cause ........................................................170
DTC Confirmation Procedure ..................................170
Wiring Diagram ........................................................171
Diagnostic Procedure ..............................................172
DTC P0120 THROTTLE POSITION SENSOR...........174
Description ...............................................................174
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................174
ECM Terminals and Reference Value .....................175
On Board Diagnosis Logic.......................................175
Possible Cause ........................................................175
DTC Confirmation Procedure ..................................176
Wiring Diagram ........................................................180
Diagnostic Procedure ..............................................181
DTC P0125 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS).........................................................187
Description ...............................................................187
On Board Diagnosis Logic.......................................187
Possible Cause ........................................................188
DTC Confirmation Procedure ..................................188
Wiring Diagram ........................................................189
Diagnostic Procedure ..............................................190DTC P0130, P0150 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (CIRCUIT)..................192
Component Description ...........................................192
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................192
ECM Terminals and Reference Value .....................192
On Board Diagnosis Logic.......................................193
Possible Cause ........................................................193
DTC Confirmation Procedure ..................................194
Overall Function Check ...........................................194
Wiring Diagram ........................................................196
Diagnostic Procedure ..............................................198
DTC P0131, P0151 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (LEAN SHIFT
MONITORING).............................................................202
Component Description ...........................................202
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................202
ECM Terminals and Reference Value .....................202
On Board Diagnosis Logic.......................................203
Possible Cause ........................................................203
DTC Confirmation Procedure ..................................203
Overall Function Check ...........................................204
Diagnostic Procedure ..............................................205
DTC P0132, P0152 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (RICH SHIFT
MONITORING).............................................................210
Component Description ...........................................210
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................210
ECM Terminals and Reference Value .....................210
On Board Diagnosis Logic....................................... 211
Possible Cause ........................................................ 211
DTC Confirmation Procedure .................................. 211
Overall Function Check ...........................................212
Diagnostic Procedure ..............................................213
DTC P0133, P0153 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (RESPONSE
MONITORING).............................................................218
Component Description ...........................................218
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................218
ECM Terminals and Reference Value .....................218
On Board Diagnosis Logic.......................................219
Possible Cause ........................................................219
DTC Confirmation Procedure ..................................220
Overall Function Check ...........................................221
Wiring Diagram ........................................................222
Diagnostic Procedure ..............................................224
DTC P0134, P0154 HEATED OXYGEN SENSOR 1
(FRONT) (BANK 1)/(BANK 2) (HIGH VOLTAGE)......231
Component Description ...........................................231
CONTENTS(Cont'd)
EC-2