
INSTALLATION
(1) Align console lid with console. Verify lid tension
spring is in position.
(2) Install hinge pin.
(3) Position trim bezel on lid and snap into place.
CENTER SEAT ARMREST/
CONSOLE
REMOVAL
(1) Remove bolts on driver and passenger seat
inboard seat tracks.
(2) Separate center section.
INSTALLATION
(1) Position and align center section on driver and
passenger seat inboard seat tracks.
(2) Install bolts. Tighten to 19.5 N´m (14 ft. lbs.)
torque.
CENTER SEAT ARMREST/
LATCH COVER
REMOVAL
(1) With the seat back fully forward, move the
driver's seat to a full forward position.
(2) Place the center arm rest in a full up position.
(3) Remove the fastener securing the cover to the
inertia latch.
(4) Disengage the front edge of the cover, then
lower the arm rest.
(5) Remove the inertia latch cover by pulling the
cover rearwards (Fig. 1).
INSTALLATION
(1) Slide the inertia latch cover onto the latch arm.
(2) Raise the armrest, then engage the front edge
of the cover.
(3) Install the lower strap into the center armrest's
lower track (Fig. 2).
(4) Slide back the armrest trim to visually ensure
the lower strap is properly installed.
(5) Slowly cycle the armrest to ensure the strap
moves freely in the track.
(6) Install the upper strap into the center arm-
rest's upper track (Fig. 3).
(7) Slowly cycle the armrest to ensure the strap
moves freely in the track.
(8) Secure the armrest inertia latch cover and
tighten the fastener to 4N´m (35 in. lbs.).
Fig. 1 Armrest Inertia Latch Cover
1 - INERTIA LATCH COVER
Fig. 2 Inertia Latch Cover Lower Strap Installation
23 - 132 SEATSBR/BE
CENTER CONSOLE LID (Continued)

SEAT BACK - BENCH SEAT
REMOVAL
(1) Move seat to the full forward position.
(2) Release J-Strap and peel back side of cover
(corner flap) (Fig. 8).
(3) Remove bolts attaching seat back to seat cush-
ion and separate seat back from seat cushion (Fig. 7).
INSTALLATION
(1) Align seat cushion with seat back.
(2) Install bolts through seat back latch into seat
cushion frame. Tighten bolts to 25 N´m (18 ft.lbs.)
torque.
(3) Pull side of cover (corner flap) facing rear of
the cushion over and secure J-Strap (Fig. 8).
(4) Plastic cover on side cover (corner flap) at rear
of cushion must be over the pin on the inertia
latches.
SEAT BACK - SPLIT BENCH
REMOVAL
STANDARD CAB
(1) Disconnect power seat switch connector, if
equipped.
(2) Remove center seat/console armrest. (Refer to
23 - BODY/SEATS/CENTER SEAT ARMREST /
CONSOLE - REMOVAL).
(3) Disconnect rear end flap J-Straps and peel
back rear J-Strap.
(4) Remove bolts attaching seat back to seat cush-
ion frame.
(5) Separate seat back from seat cushion (Fig. 9).
QUAD CAB
(1) Remove screw attaching recliner handle and
pull handle to remove.
(2) Remove seat dump handle, 2±door ªBEº vehi-
cles only.
Fig. 7 Seat Back Removal/Installation
1 - SEAT BACK
2 - SEAT CUSHION
Fig. 8 J-Strap Corner Removal/Installation
1 - SEAT CUSHION
2 - JÐSTRAP
3 - PLASTIC COVER
4 - SEAT BACK
5 - PIN
6-LATCH
Fig. 9 Seat Back Removal
1 - SEAT BACK
2 - RELEASE LATCH KNOB
3 - SHOULDER BOLT
4 - END FLAP JÐSTRAP
5 - SEAT CUSHION
6 - LUMBAR HANDLE
BR/BESEATS 23 - 135

(3) Remove screws attaching side shield to seat
track adjuster.
(4) Remove seat dump handle.
(5) Pull shoulder belt out completely and clamp
shoulder belt to prevent shoulder belt from retracting
(Fig. 10).
(6) Remove shoulder belt anchor bolt.
(7) From the underside of the seat, remove the
inboard pivot bolt (Fig. 11).
WARNING: DO NOT REMOVE UPPER RECLINER
HANDLE, PULL ON UPPER RECLINER HANDLE OR
RECLINER CABLE END. THE RECLINER LEAD
SCREW IS SPRING LOADED AND WILL EJECT IF
EITHER THE HANDLE OR CABLE IS PULLED
BEFORE THE LEAD SCREW IS REMOVED.
(8) Remove clip attaching recliner cable (Fig. 12)to
seat track adjuster and separate the cable from the
seat track adjuster.
(9)
Remove the inboard and outboard pivot bolts
attaching the frame to the seat track adjuster (Fig. 13).
(10) Remove recliner lower bolt.
(11) Separate seat back from seat track adjuster.
INSTALLATION
STANDARD CAB
(1) Align seat cushion with seat back and install
shoulder bolt through seat back into seat cushion
frame on inboard side. Tighten bolt to 49 N´m (36
ft.lbs.) torque.
(2) Install bolts through seat back latch into seat
cushion frame. Tighten bolts to 25 N´m (18 ft.lbs.)
torque.(3) Connect rear end flap J-Straps and pull rear
J-Strap up and secure to frame.
(4) Install seat in vehicle.
(5) Connect power seat switch connector, if
equipped.
Fig. 10 Shoulder Belt Clamp
1 - CLAMP
2 - SEAT BACK
3 - SHOULDER BELT
Fig. 11 Pivot Bolt
1 - SEAT BACK FRAME
2 - RECLINER
3 - SEAT TRACK ADJUSTER
4 - RISER
5 - SEAT CUSHION FRAME
Fig. 12 Recliner Cable
1 - POWER SEAT SWITCH
2 - PIVOT BOLT
3 - RECLINER CABLE
4 - LOWER RECLINER BOLT
5 - SEAT TRACK
6 - SEAT RISER
7 - SEAT TRACK ADJUSTER
23 - 136 SEATSBR/BE
SEAT BACK - SPLIT BENCH (Continued)

QUAD CAB
(1) Position seat back on seat track adjuster.
(2)
Install the inboard and outboard pivot bolts
attaching the frame to the seat track adjuster (Fig. 11).
(3) Install the bolt attaching the lower recliner to
the seat track adjuster.
(4) Position the recliner cable on seat track
adjuster and installnewclip.
(5) Install shoulder belt anchor bolt. Tighten bolt
to 45 N´m (33 ft. lbs.) torque.
(6) Remove clamp (Fig. 10).
(7) Install side shield.
(8) Install recliner handle.
(9) Install seat dump handle, if removed.
SEAT BACK COVER
REMOVAL
(1) Remove seat back from vehicle.(Refer to 23 -
BODY/SEATS/SEAT BACK - BENCH SEAT -
REMOVAL)
(2) Disengage J-Straps from base of seat back.
(3) Remove hogrings, if equipped.
(4) With seat back in a normal vertical position,
roll cover upwards and remove.
INSTALLATION
(1) With seat back in a normal vertical position,
roll cover downwards over seat back.
(2) Install hogrings, if equipped.
(3) Secure J-Straps at base of seat back.
(4) Install seat back. (Refer to 23 - BODY/SEATS/
SEAT BACK - BENCH SEAT - INSTALLATION)
SEAT BACK COVER - SPLIT
BENCH
REMOVAL
(1) Remove the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - SPLIT BENCH - REMOVAL)
(2) Using a trim stick or equivalent tool, pry off
lumbar handle, if equipped (Fig. 14). (Damage to
lumbar handle may occur during removal, verify
availability of replacement handle before removing.)
(3) Remove latch release knob (Fig. 14).
(4) Remove latch release bezel.
(5) Disengage J-Straps from base of seat back.
(6) Remove hog rings, if equipped.
Fig. 14 Lumbar Handle Removal
1 - LUMBAR CAM
2 - BEZEL
3 - RELEASE LATCH KNOB
4 - LUMBAR HANDLE
Fig. 13 Recliner
1 - SEAT BACK
2 - RECLINER
3 - SEAT TRACK
BR/BESEATS 23 - 137
SEAT BACK - SPLIT BENCH (Continued)

(4) Install the bolts attaching the seat cushion
frame to the mounting brackets. Tighten bolts to 25
N´m (18 ft. lbs.) torque.
(5) Install the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - BENCH SEAT - INSTALLA-
TION) or (Refer to 23 - BODY/SEATS/SEAT BACK -
SPLIT BENCH - INSTALLATION)
(6) Install the seat. (Refer to 23 - BODY/SEATS/
SEAT - BENCH SEAT - INSTALLATION) or (Refer
to 23 - BODY/SEATS/SEAT - SPLIT BENCH -
INSTALLATION)
SEAT CUSHION COVER
REMOVAL
(1) Remove seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - REMOVAL)
(2) Position seat cushion on a suitable work sur-
face with frame side up.
(3) Remove seat track. (Refer to 23 - BODY/
SEATS/SEAT TRACK - REMOVAL)
(4) Remove left and right side J-Straps.
(5) Remove rear J-Strap.
(6) Remove front J-Strap.(7) Roll trim cover off of front and rear corners and
separate from foam cushion.
INSTALLATION
(1) Position cushion cover on cushion and roll
cover over front and rear corners.
(2) Secure front J-Strap (Fig. 17).
(3) Secure rear J-Strap.
(4) Secure left and right side J-Straps.
(5) Verify stitching lines are straight, correct as
necessary.
(6) Install the seat track. (Refer to 23 - BODY/
SEATS/SEAT TRACK - INSTALLATION)
(7) Install seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - INSTALLATION)
SEAT CUSHION COVER -
SPLIT BENCH
REMOVAL
STANDARD CAB
(1) Remove seat tracks. (Refer to 23 - BODY/
SEATS/SEAT TRACK - SPLIT BENCH - REMOVAL)
(2) Remove seat back. (Refer to 23 - BODY/SEATS/
SEAT BACK - SPLIT BENCH - REMOVAL)
(3) Remove left and right J-straps.
(4) Position seat cushion on a suitable work sur-
face with frame side up.
(5) Remove rear J-strap.
(6) Remove front J-strap.
(7) Roll cushion cover off of foam cushion.
Fig. 16 Seat Cushion Mounting Frame
1 - SEAT CUSHION FRAME
2 - MOUNTING BRACKET
Fig. 17 J-Strap Installation
1 - SEAT CUSHION
2 - JÐSTRAPS
BR/BESEATS 23 - 139
SEAT CUSHION (Continued)

QUAD CAB
(1) Remove seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - REMOVAL)
(2) Disengage the J-straps attaching the cushion
cover to the cushion frame (Fig. 18).
(3) Peel the cushion cover and disengage the hook
and loop fasteners (Fig. 19).
(4) Disengage the electrical connectors for the
heated seat grid, if equipped.
(5) Disengage the hog rings attaching the cushion
cover to the cushion frame (Fig. 20).
(6) Separate the cover from the cushion.
INSTALLATION
STANDARD CAB
(1) Position cushion cover on cushion and roll
cover over front and rear corners. Verify stitching
lines are straight, correct as necessary.
(2) Pull front J-strap up, align cover to foam
notches and secure front J-strap to frame (Fig. 21).
(3) Install seat backs. (Refer to 23 - BODY/SEATS/
SEAT BACK - SPLIT BENCH - INSTALLATION)
(4) Pull the left J-strap up and secure to frame.
Verify cover is straight.
(5) Pull the right side J-strap up and secure to
frame.
Fig. 21 J-Strap Installation
1 - JÐSTRAP
2 - FRAME
Fig. 18 Seat Cushion J-Straps
1 - SEAT CUSHION
2 - JÐSTRAPS
Fig. 19 Seat Cushion Cover Hook and Loop
1 - CUSHION COVER
2 - HOOK AND LOOP FASTENERS
3 - SEAT CUSHION
Fig. 20 Seat Cushion Cover Hog Rings
1 - CUSHION COVER
2 - HOG RINGS
3 - CUSHION
23 - 140 SEATSBR/BE
SEAT CUSHION COVER - SPLIT BENCH (Continued)

STATIONARY GLASS
TABLE OF CONTENTS
page page
STATIONARY GLASS
DESCRIPTION..........................145
OPERATION............................145
BACKLITE
REMOVAL.............................145
INSTALLATION..........................145
BACKLITE LATCH AND KEEPER
REMOVAL.............................146
INSTALLATION..........................146
BACKLITE VENT GLASS
REMOVAL.............................147INSTALLATION..........................147
WINDSHIELD
DESCRIPTION..........................148
REMOVAL.............................148
INSTALLATION..........................148
QUARTER WINDOW
REMOVAL.............................151
INSTALLATION..........................151
STATIONARY GLASS
DESCRIPTION
Windshields are made of two pieces of glass with a
plastic inner layer. Windshields and selected station-
ary glass are structural members of the vehicle. The
windshield glass is bonded to the windshield frame
with urethane adhesive.
OPERATION
Windshields and other stationary glass protect the
occupants from the effects of the elements. Wind-
shields are also used to retain some airbags in posi-
tion during deployment. Urethane bonded glass is
difficult to salvage during removal. The urethane
bonding is difficult to cut or clean from any surface.
Before removing the glass, check the availability of
replacement components.
BACKLITE
REMOVAL
It is difficult to salvage the backlite during the
removal operation. The backlite is part of the struc-
tural support for the roof. The urethane bonding
used to secure the glass to the fence is difficult to cut
or clean from any surface. Since the molding is set in
urethane, it is unlikely it would be salvaged. Before
removing the backlite, check the availability from the
parts supplier.
The backlite is attached to the window frame with
urethane adhesive. The urethane adhesive is applied
cold and seals the surface area between the window
opening and the glass. The primer adheres the ure-
thane adhesive to the backlite.(1) Roll down door glass.
(2) Remove headliner. (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(3) Remove rear closer panel trim. (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
REMOVAL).
(4) Bend backlite retaining tabs (Fig. 1) inward
against glass.
(5) Using a suitable pneumatic knife from inside
the vehicle, cut urethane holding backlite frame to
opening fence.
(6) Separate glass from vehicle.
INSTALLATION
(1) Clean urethane adhesive from around backlite
opening fence.
Fig. 1 Backlite Tabs
1 - BACKLITE
2-TAB
BR/BESTATIONARY GLASS 23 - 145

WINDSHIELD
DESCRIPTION
WARNING: DO NOT OPERATE THE VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
URETHANE ADHESIVES ARE APPLIED AS A SYS-
TEM. USE GLASS CLEANER, GLASS PREP SOL-
VENT, GLASS PRIMER, PVC (VINYL) PRIMER AND
PINCH WELD (FENCE) PRIMER PROVIDED BY THE
ADHESIVE MANUFACTURER. IF NOT, STRUCTURAL
INTEGRITY COULD BE COMPROMISED.
DAIMLERCHRYSLER DOES NOT RECOMMEND
GLASS ADHESIVE BY BRAND. TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVES
THAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
BE SURE TO REFER TO THE URETHANE MANU-
FACTURER'S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
OPERATION
The windshield is attached to the window frame
with urethane adhesive. The urethane adhesive is
applied cold and seals the surface area between the
window opening and the glass. The primer adheres
the urethane adhesive to the windshield.
It is difficult to salvage a windshield during the
removal operation. The windshield is part of the
structural support for the roof. The urethane bonding
used to secure the windshield to the fence is difficultto cut or clean from any surface. If the moldings are
set in urethane, it would also be unlikely they could
be salvaged. Before removing the windshield, check
the availability of the windshield and moldings from
the parts supplier.
REMOVAL
(1) Remove inside rear view mirror. (Refer to 23 -
BODY/INTERIOR/REAR VIEW MIRROR - REMOV-
AL).
(2) Remove cowl grill. (Refer to 23 - BODY/EXTE-
RIOR/COWL GRILLE - REMOVAL).
(3) With doors open, remove windshield molding
(Fig. 7). Pull outward on molding beginning at the
bottom of A-pillars using pliers.
(4) Cut urethane bonding from around windshield
using a suitable sharp cold knife (C-4849). A pneu-
matic cutting device can be used but is not recom-
mended (Fig. 8).
(5) Separate windshield from vehicle.
INSTALLATION
WARNING: Allow the urethane at least 24 hours to
cure before returning the vehicle to use.
CAUTION: Roll down the left and right front door
glass and open the rear glass slider (if available)
before installing windshield to avoid pressurizing
the passenger compartment if a door is slammed
before urethane is cured. Water leaks can result.
The windshield fence should be cleaned of most of
its old urethane bonding material. A small amount of
old urethane, approximately 1-2 mm in height,
Fig. 7 Windshield Moldings
1 - WINDSHIELD
2 - WINDSHIELD MOLDING
23 - 148 STATIONARY GLASSBR/BE