
7
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 7-1
Periodic maintenance and lubrication ................... 7-3
Cowling and panel removal and installation.......... 7-6
Cowling A.............................................................. 7-6
Cowling B.............................................................. 7-7
Panel C ................................................................. 7-8
Panel D ................................................................. 7-8
Panel E ................................................................. 7-9
Spark plug inspection ......................................... 7-10
Engine oil ............................................................ 7-11
Final gear oil ....................................................... 7-13
Coolant ............................................................... 7-14
Air filters .............................................................. 7-15
Carburetor adjustment ........................................ 7-17
Idle speed adjustment ........................................ 7-17
Throttle cable free play inspection ...................... 7-18
Valve clearance adjustment ................................ 7-18
Tires .................................................................... 7-19
Wheels ................................................................ 7-21
Clutch lever free play adjustment........................ 7-22Front brake lever free play adjustment ............... 7-23
Rear brake pedal height adjustment .................. 7-23
Brake light switch adjustment ............................. 7-24
Checking the front and rear brake pads ............. 7-25
Inspecting the brake fluid level ........................... 7-25
Brake fluid replacement ..................................... 7-26
Brake and shift pedal lubrication ........................ 7-27
Brake and clutch lever lubrication ...................... 7-27
Sidestand lubrication.......................................... 7-28
Front fork inspection ........................................... 7-28
Steering inspection ............................................ 7-29
Battery................................................................ 7-29
Fuse replacement .............................................. 7-31
Headlight bulb replacement ............................... 7-32
Turn signal and tail/brake light bulb
replacement ..................................................... 7-33
License light bulb replacement........................... 7-34
Troubleshooting .................................................. 7-34
Troubleshooting charts ....................................... 7-35
E_5jc_PeriodicTOC.fm Page 1 Saturday, October 16, 1999 1:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-32
7 Main fuse box
The main fuse box is located behind
panel E. (See page 7-9 for removal and
installation procedures.)
EAU01802
Headlight bulb replacementThis motorcycle is equipped with a
quartz bulb headlight. If headlight bulb
burns out, replace the bulb as follows:
1. Disconnect the headlight connec-
tor and remove the bulb holder
cover.2. Turn the bulb holder counterclock-
wise to remove it and remove the
defective bulb.
EW000120
WARNING
@ Keep flammable products and your
hands away from the bulb while it is
on, as it is hot. Do not touch the bulb
until it cools down. @3. Put a new bulb into position and
secure it in place with the bulb
holder.
1. Main fuse
2. Spare fuse
Specified main fuse: 30 A
1. Bulb holder cover
2. Headlight connector
1. Bulb holder
E_5jc_Periodic.fm Page 32 Saturday, October 16, 1999 1:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-33
7
EC000106
CAUTION:@ Avoid touching the glass part of the
bulb. Keep it free from oil; other-
wise, the transparency of the glass,
life of the bulb, and illuminous flux
will be adversely affected. If oil gets
on the bulb, thoroughly clean it with
a cloth moistened with alcohol or
lacquer thinner. @4. Install the bulb holder cover and
connect the headlight connector.
If the headlight beam adjustment is
necessary, ask a Yamaha dealer to
make that adjustment.
EAU00855*
Turn signal and tail/brake light
bulb replacement1. Remove the screws and the lens.
2. Push the bulb inward and turn it
counterclockwise.3. Place a new bulb in the socket.
Push the bulb inward and turn it
clockwise until it engages into the
socket.
4. Install the lens and the screws.
EC000108
CAUTION:@ Do not over-tighten the screws as
the lens may break. @
1. Don’t touch
1. Screw (´ 2)
1. Screw (´ 3)
E_5jc_Periodic.fm Page 33 Saturday, October 16, 1999 1:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
7-34
7
EAU01624
License light bulb
replacement1. Remove the license light assem-
bly by removing the nuts.2. Remove the license light lens by
removing the nuts.
3. Pull out the defective bulb.
4. Install a new bulb.
5. Install the license light lens and
tighten the nuts.
6. Install the license light assembly
and tighten the nuts.
EAU01008
TroubleshootingAlthough Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills.
1. Nut (´ 2)
1. Nut (´ 2)
E_5jc_Periodic.fm Page 34 Saturday, October 16, 1999 1:10 PM

SPECIFICATIONS
9-4
9
Headlight typeQuar tz bulb (halogen)
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 4 W ´ 1
Licence light 12 V, 5 W ´ 2
Neutral indicator light 12 V, 1.7 W ´ 1
High beam indicator light 12 V, 1.7 W ´ 1
Oil level indicator light 12 V, 1.7 W ´ 1
Turn indicator light 12 V, 1.7 W ´ 2
Fuel level indicator light 14 V, 3 W ´ 1
Coolant temperature indicator
light 12 V, 1.7 W ´ 1
Engine trouble indicator light 12 V, 1.7 W ´ 1
Overdrive indicator light 12 V, 1.7 W ´ 1
Cruise control “SET” indicator
light 12 V, 1.7 W ´ 1
Cruise control “RES” indicator
light 12 V, 1.7 W ´ 1
Cruise control “ON” indicator
light 12 V, 1.7 W ´ 1Audio system amplifier
Output power
Speaker 14 W ´ 4
Headset 1 W ´ 2
Auto-volume range 5 steps
Output impedance
Speaker 4 W
Headset 8 W ~ 16 W
Fuses
Main fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
Ignition fuse 10 A
Radiator fan fuse 10 A
Odometer fuse 10 A
Cruise control fuse 10 A
Carburetor heater fuse 10 A
Audio system fuse 10 A
Auxiliary DC jack fuse 5 A
Auxiliary DC terminal fuse 5 A
E_5jc_Spec.fm Page 4 Saturday, October 16, 1999 1:12 PM

11-INDEXAAir filters................................................. 7-15
Antitheft alarm (optional) ..........................3-8
Auxiliary audio source operation ............ 4-17
Auxiliary DC jack and terminal ............... 3-23BBattery ................................................... 7-29
Brake and clutch lever lubrication........... 7-27
Brake and shift pedal lubrication ............ 7-27
Brake fluid replacement ......................... 7-26
Brake light switch adjustment ................. 7-24CCarburetor adjustment ........................... 7-17
Care.........................................................8-1
Cassette deck operation ..........................4-8
CD changer (optional) operation ............ 4-16
Checking the front and
rear brake pads ................................... 7-25
Clutch lever ............................................ 3-10
Clutch lever free play adjustment ........... 7-22
Controls/Instruments ................................2-3
Control unit ..............................................4-3
Coolant .................................................. 7-14
Coolant temperature indicator light...........3-4
Cowling A .................................................. 7-6
Cowling B .................................................. 7-7
Cowling and panel removal and
installation .............................................7-6
Cruise control indicator lights ...................3-4
Cruise control switches .......................... 3-10
Cruise control system ..............................3-7
DDimmer switch ......................................... 3-9EEngine break-in ....................................... 6-4
Engine oil .............................................. 7-11
Engine stop switch................................. 3-10
Engine trouble indicator light.................... 3-4FFinal gear oil .......................................... 7-13
Front brake lever ................................... 3-11
Front brake lever free play
adjustment .......................................... 7-23
Front fork adjustment............................. 3-19
Front fork inspection .............................. 7-28
Fuel ....................................................... 3-13
Fuel cock ............................................... 3-14
Fuel gauge .............................................. 3-9
Fuel level indicator light ........................... 3-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-12
Fuse replacement.................................. 7-31GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-9
Cruise control switches .................... 3-10
Dimmer switch ................................... 3-9
Engine stop switch ........................... 3-10
Horn switch ........................................ 3-9
Light switch ...................................... 3-10
Pass switch ........................................ 3-9
Start switch .......................................3-10
Turn signal switch ...............................3-9
Headlight bulb replacement....................7-32
Headsets (optional) ..................................4-2
Helmet holders .......................................3-16
High beam indicator light ..........................3-3
Horn switch ..............................................3-9
IIdentification number records .................10-1
Idle speed adjustment ............................7-17
Indicator lights ..........................................3-3
Coolant temperature indicator light .....3-4
Cruise control indicator lights ..............3-4
Engine trouble indicator light ...............3-4
Fuel level indicator light ......................3-4
High beam indicator light ....................3-3
Neutral indicator light ..........................3-4
Oil level indicator light .........................3-3
Overdrive indicator light ......................3-4
Turn indicator lights ............................3-3
Inspecting the brake fluid level ...............7-25KKey identification number .......................10-1LLeft view...................................................2-1
License light bulb replacement ...............7-34
Light switch ............................................3-10
Location of parts ......................................4-1MMain switch/steering lock .........................3-1
Making basic settings ...............................4-4
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INDEX
Making mode settings.............................. 4-5
Model label ............................................ 10-2NNeutral indicator light ............................... 3-4OOil level indicator light .............................. 3-3
Overdrive indicator light ........................... 3-4PPanel C ................................................... 7-8
Panel D ................................................... 7-8
Panel E.................................................... 7-9
Parking .................................................... 6-5
Pass switch ............................................. 3-9
Periodic maintenance and lubrication ...... 7-3
Pre-operation check list ............................ 5-1RRadio operation ..................................... 4-12
Rear brake pedal ................................... 3-11
Rear brake pedal height adjustment ...... 7-23
Rear shock absorber adjustment ........... 3-21
Recommended shift points
(for Switzerland only)............................. 6-4
Rider seat .............................................. 3-15
Right view................................................ 2-2SSaddlebags and travel trunk .................. 3-17
Shifting .................................................... 6-3
Shift pedal ............................................. 3-11
Sidestand .............................................. 3-21
Sidestand/clutch switch operation
check .................................................. 3-22
Sidestand lubrication ............................. 7-28
Spark plug inspection ............................ 7-10
Specifications .......................................... 9-1
Speedometer .......................................... 3-5
Starter (choke) knob.............................. 3-15
Starting a warm engine ........................... 6-3
Starting the engine .................................. 6-1
Start switch ........................................... 3-10
Steering inspection................................ 7-29
Storage ................................................... 8-4TThrottle cable free play inspection ......... 7-18
Tips for reducing fuel consumption .......... 6-4
Tires...................................................... 7-19
Tool kit .................................................... 7-1
Troubleshooting .................................... 7-34
Troubleshooting charts .......................... 7-35
Turn indicator lights ................................. 3-3
Turn signal and tail/brake light bulb
replacement ........................................ 7-33
Turn signal switch ................................... 3-9VValve clearance adjustment .................. 7-18
Vehicle identification number................. 10-1WWheels .................................................. 7-21
E_5jcIX.fm Page 2 Saturday, October 16, 1999 1:12 PM