Page 3994 of 4770
SS0AN±03
SS±32
± SERVICE SPECIFICATIONSIGNITION (5S±FE)
195 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Ignition coil x No.2 intake manifold stay9.810087 in.´lbf
No.2 intake manifold stay x Cylinder head2121415
No.2 intake manifold stay x Intake manifold4242831
Camshaft position sensor assembly x Cylinder head9.59784 in.´lbf
Crankshaft position sensor x Oil pump9.59784 in.´lbf
Page 3995 of 4770
SS07G±02
± SERVICE SPECIFICATIONSIGNITION (1MZ±FE)
SS±33
196 Author: Date:
IGNITION (1MZ±FE)
SERVICE DATA
Firing order±1 ± 2 ± 3 ± 4 ± 5 ± 6
High±tension
cordResistance Maximum25 kW per cord
Spark plugRecommended spark plug DENSO made
NGK made
Correct electrode gap for new plug
Maximum electrode gap for used plugPK20TR11
BKR6EKPB11
1.1 mm (0.043 in.)
1.3 mm (0.051 in.)
Ignition coilPrimary coil resistance at cold
at hot
Secondary coil resistance
AISAN made at cold
at hot
Diamond made at cold
at hot0.70 ± 0.94 W
0.85 ± 1.10 W
10.8 ± 14.9 kW
13.1 ± 17.5 kW
6.8 ± 11.7 kW
8.6 ± 13.7 kW
Camshaft
position
sensorResistance
DENSO made at cold
at hot
Wabash made at cold
at hot
835 ± 1,400 W
1,060 ± 1,645 W
1,690 ± 2,560 W
2,145 ± 3,010 W
Crankshaft
position
sensorResistance at cold
at hot1,630 ± 2,740 W
2,065 ± 3,225 W
Page 3996 of 4770
SS07H±01
SS±34
± SERVICE SPECIFICATIONSIGNITION (1MZ±FE)
197 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Ignition coil x Cylinder head88069 in.´lbf
Camshaft position sensor x Cylinder head88069 in.´lbf
Crankshaft position sensor x Oil pump88069 in.´lbf
Page 4001 of 4770
SS0AQ±01
± SERVICE SPECIFICATIONSCHARGING (5S±FE)
SS±39
202 Author: Date:
CHARGING(5S±FE)
SERVICE DATA
BatterySpecific gravity (Except maintenance±free battery)
at 20°C (68°F)
Voltage (Maintenance±free battery) at 20°C (68°F)
1.25 ± 1.29
12.5 ± 12.9 V
Drive beltTension w/ A/C New belt
Used belt
w/o A/C New belt
Used belt165 ± 25 lbf
110 ± 10 lbf
125 ± 25 lbf
95 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V 80 A
2.7 ± 3.1 W
14.2 ± 14.4 mm (0.559 ± 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage13.5 ± 15.1 V
Page 4002 of 4770
SS0AR±01
SS±40
± SERVICE SPECIFICATIONSCHARGING (5S±FE)
203 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Wire clip x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator x Rectifier end flame2.02018 in.´lbf
Voltage regulator x Rectifier holder2.02018 in.´lbf
Brush holder x Rectifier holder2.02018 in.´lbf
Brush holder x Voltage regulator2.02018 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Plate terminal x Rectifier holder Nut
Bolt4.4
3.945
3939 in.´lbf
35 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5253038
Generator x Adjusting bar1818513
Page 4003 of 4770
SS07K±01
± SERVICE SPECIFICATIONSCHARGING (1MZ±FE)
SS±41
204 Author: Date:
CHARGING (1MZ±FE)
SERVICE DATA
BatteryVoltage at 20°C (68°F)12.5 ± 12.9 V
Drive belt
Tension
New belt
Used belt
175 ± 5 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Limit
Brush exposed length STD
Limit12 V 80 A
2.1 ± 2.5 W
14.2 ± 14.4 mm (0.559 ± 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage
regulatorRegulating voltage13.5 ± 15.1 V
Page 4004 of 4770
SS07L±01
SS±42
± SERVICE SPECIFICATIONSCHARGING (1MZ±FE)
205 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Cord clip x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator and brush holder x Rectifier end frame2.02018 in.´lbf
Plate terminal x Rectifier holder Nut
Screw4.4
3.945
3939 in.´lbf
35 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5657041
Generator x Adjusting bar1818013
Page 4007 of 4770

SS09O±01
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
SS±45
208 Author: Date:
MANUAL TRANSAXLE (E153)
SERVICE DATA
Input shaft
3rd & 4th gears journal diameterMin.
5th gear journal diameterMin.
RunoutMax.
35.950 mm (1.4154 in.)
27.950 mm (1.1004 in.)
0.05 mm (0.0020 in.)
Output shaft
1st & 2nd gears journal diameterMin.
RunoutMax.
38.950 mm (1.5335 in.)
0.06 mm (0.0024 in.)
Oil pump clearance
Rotor body STD
Max.
Rotor tip STD
Max.
Rotor side STD
Max.
0.10 ± 0.16 mm (0.0039 ± 0.0063 in.)
0.30 mm (0.0118 in.)
0.08 ± 0.15 mm (0.0031 ± 0.0059 in.)
0.30 mm (0.0118 in.)
0.03 ± 0.08 mm (0.0012 ± 0.0031 in.)
0.15 mm (0.0059 in.)
Gear thrust clearance
1st & 3rd STD
Max.
2nd STD
Max.
4th STD
Max.
5th STD
Max.
0.10 ± 0.35 mm (0.0039 ± 0.0138 in.)
0.40 mm (0.0157 in.)
0.10 ± 0.45 mm (0.0039 ± 0.0177 in.)
0.50 mm (0.0197 in.)
0.10 ± 0.55 mm (0.0039 ± 0.0217 in.)
0.60 mm (0.0236 in.)
0.10 ± 0.57 mm (0.0039 ± 0.0224 in.)
0.65 mm (0.0256 in.)
Gear radial clearance
1st & 4th STD
2nd & 3rd STD
5th STD
1st, 2nd, 3rd, 4th & 5thMax.
0.009 ± 0.051 mm (0.0004 ± 0.0020 in.)
0.009 ± 0.053 mm (0.0004 ± 0.0021 in.)
0.009 ± 0.050 mm (0.0004 ± 0.0020 in.)
0.070 mm (0.0028 in.)
Shift fork to hub sleeve clearance Max.1.0 mm (0.039 in.)
Synchronizer ring to gear clearance
1st, 4th & 5th Min.
2nd & 3rdMin.
0.8 mm (0.031 in.)
0.7 mm (0.028 in.)
Drive in depth
Control shaft cover oil seal
Select inner lever slotted spring pin
No.1 shift inner lever slotted spring pin
No.2 shift inner lever slotted spring pin
0 ± 1.0 mm (0 ± 0.039 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Input shaft snap ring thickness Mark
No.2 clutch hub H
J
K
L
M
N
P
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)