Page 309 of 4770
(b) Place the radiator in position, and install the 2 upper
supports with the 2 bolts.
HINT: After installation, check that the rubber cushion
(A) of the support is not depressed.
Torque: 13 N±m (130 kgf±cm, 9 ft±lbf)
6. INSTALL RADIATOR AND ELECTRIC COOLING
FANS
(a) Place the 2 lower radiator supports in position on the
body. 4. A/T:
INSTALL A/T OIL COOLER HOSES
5. INSTALL RADIATOR LOWER HOSE
8. CONNECT ENGINE COOLANT RESERVOIR HOSE
9. CONNECT RADIATOR HOSES 7. A/T:
CONNECT OIL COOLER HOSES
± 5S±FE ENGINECOOLING SYSTEMEG1±259
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10. CONNECT ELECTRIC COOLING FAN CONNECTORS
11. CONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR TO FAN SHROUD
12. w/ CRUISE CONTROL SYSTEM:
INSTALL CRUISE CONTROL ACTUATOR COVER
13. FILL WITH ENGINE COOLANT
(See page EG1±241)
14. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY
15. START ENGINE AND CHECK FOR LEAKS
16. A/T:
CHECK AUTOMATIC TRANSMISSION (A/T) FLUID
LEVEL
NOTICE: Do not overfill.
± 5S±FE ENGINECOOLING SYSTEMEG1±260
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9=4 ±01
ELECTRIC COOLING FAN COMPONENTS
INSPECTION
1. INSPECT ENGINE COOLANT TEMPERATURE
SWITCH
(a) Using an ohmmeter, check that there is no continuity
between the terminals when the engine coolant tem±
perature is above 93C (199F).
(b) Using an ohmmeter, check that there is continuity
between the terminals when the engine coolant tem±
perature is below 83C (181 F).
If continuity is not as specified, replace the switch. 2. DISCONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR
Check that the cooling fan rotates.
If not, check the cooling fan relay, cooling fan, engine
main relay and fuse, and check for a short circuit
between the cooling fan relay and engine coolant
temperature switch.
3. CONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR
ON±VEHICLE INSPECTION
Low Temperature (Below 83
C (181F))
1. TURN IGNITION SWITCH ªONº
Check that the cooling fan stops.
If not, check the cooling fan relay and engine coolant
temperature switch, and check for a separated con±
nector or severed wire between the cooling fan relay
and engine coolant temperature switch.
High Temperature (Above 93C (199F))
4. START ENGINE
(a) Raise engine coolant temperature to above 93C
(199F).
(b) Check that the cooling fan rotates.
If not, replace the engine coolant temperature switch.
± 5S±FE ENGINECOOLING SYSTEMEG1±262
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B. Inspect relay continuity
(a) Using an ohmmeter, check that there is continuity
between terminals 3 and 5.
(b) Check that there is continuity between terminals 2
and 4.
(c) Check that there is no continuity between terminals 1
and 2.
If continuity is not as specified, replace the relay. B. Inspect relay continuity
(a) Using an ohmmeter, check that there is continuity
between terminals 1 and 2.
(b) Check that there is continuity between terminals 3
and 4.
If continuity is not as specified, replace the relay.
C. Inspect relay operation
(a) Apply battery voltage across terminals 1 and 2.
(b) Using an ohmmeter, check that there is no continuity
between terminals 3 and 4.
If operation is not as specified, replace the relay.
D. Reinstall cooling fan relay
3. INSPECT ENGINE MAIN RELAY (ªENG MAINº)
A. Remove engine main relay 2. INSPECT COOLING FAN RELAY (ºFAN')
A. Remove cooling fan relay
± 5S±FE ENGINECOOLING SYSTEMEG1±263
Page 314 of 4770
C. Inspect relay operation
(a) Apply battery voltage across terminals 3 and 5.
(b) Using an ohmmeter, check that there is no continuity
between terminals 2 and 4.
(c) Check that there is continuity between terminals 1
and 2.
If operation is not as specified, replace the relay.
D. Reinstall engine main relay
4. INSPECT COOLING FAN
(a) Connect battery and ammeter to the cooling fan con±
nector.
(b) Check that the cooling fan rotates smoothly, and
check the reading on the ammeter.
Standard amperage:
5.8 ± 7.4 A
COMPONENTS FOR REMOVAL AND
INSTALLATION
± 5S±FE ENGINECOOLING SYSTEMEG1±264
Page 316 of 4770
ELECTRIC COOLING FAN INSTALLATION
(See Components for Removal and Installation)
1. INSTALL ELECTRIC COOLING FAN
(a) Install the cooling fan with the 4 bolts.
(b) Connect the engine coolant temperature switch and
electric cooling fan connectors to the fan shroud.
(c) Connect the engine coolant temperature switch connector
to the radiator.
2. CONNECT UPPER RADIATOR HOSE TO RADIATOR
3. w/ CRUISE CONTROL SYSTEM:
INSTALL CRUISE CONTROL ACTUATOR COVER
4. FILL WITH ENGINE COOLANT
(See page EG1±241)
5. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY
6. START ENGINE AND CHECK FOR LEAKS
ELECTRIC COOLING FAN DISASSEMBLY
(See Components for Disassembly and Assembly)
1. REMOVE FAN
Remove the nut and fan.
ELECTRIC COOLING FAN ASSEMBLY
(See Components for Disassembly and Assembly)
1. INSTALL FAN MOTOR
2. INSTALL FAN 2. REMOVE FAN MOTOR
Remove the screws and fan motor.
± 5S±FE ENGINECOOLING SYSTEMEG1±266
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A pressure feeding lubrication system has been adopted to supply oil to the moving parts of this
engine. The lubrication system consists of an oil pan, oil pump, oil filter and other external parts
which supply oil to the moving parts in the engine block. The oil circuit is shown in the illustration
at the top of the previous page. Oil from the oil pan is pumped up by the oil pump. After it passes
through the oil filter, it is through the various oil holes in the crankshaft and cylinder block. After
passing through the cylinder block and performing its lubricating function, the oil is returned by
gravity to the oil pan. A dipstick on the center left side of the cylinder block is provided to check
the oil level.
OIL PUMP
The oil pump pumps up oil from the oil pan and feeds it under pressure to the various parts of the
engine. An oil strainer is mounted in front of the inlet to the oil pump to remove impurities. The
oil pump itself is a trochoid type pump, inside of which is a drive rotor and a driven rotor. When
the drive rotor rotates, the driven rotor rotates in the same direction, and since the axis of the
drive rotor shaft is different from the center of the driven rotor, the space between the two rotors
changes as they rotate. Oil is drawn in when the space widens and is discharged when the space
becomes narrow.
OIL PRESSURE REGULATOR (RELIEF VALVE)
At high engine speeds, the engine oil supplied by the oil pump exceeds the capacity of the engine
to utilize it. For that reason, the oil pressure regulator works to prevent an oversupply of oil.
During normal oil supply, a coil spring and valve keep the bypass closed, but when too much oil
is being fed, the pressure becomes extremely high, overpowering the force of the spring and
opening the valves. This allows the excess oil to flow through the valve and return to the oil pan.
OIL FILTER
The oil filter is a full flow type filter with a relief valve built into the paper filter element. Particles
of metal from wear, airborne dirt, carbon and other impurities can get into the oil during use and
could cause accelerated wear or seizing if allowed to circulate through the engine. The oil filter,
integrated into the oil line, removes these impurities as the oil passes through it. The filter is
mounted outside the engine to simplify replacement of the filter element. A relief valve is also
included ahead of the filter element to relieve the high oil pressure in case the filter element
becomes clogged with impurities. The relief valve opens when the oil pressure overpowers the
force of the spring. Oil passing through the relief valve bypasses the oil filter and flows directly
into the main oil hole in the engine.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±269
Page 322 of 4770

OIL PRESSURE CHECK
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, dis±
coloring or thinning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SG or SH, Energy Conserving II multi±
grade engine oil or ILSAC multigrade engine oil.
Recommended viscosity is as shown in the illustra±
tion.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ªLº and ªFº marks
on the dipstick.
If low, check for leakage and add oil up to ªFº mark.
3. REMOVE OIL PRESSURE SWITCH, AND INSTALL
OIL PRESSURE GAUGE
4. WARM UP ENGINE
Allow the engine to warm up to normal operating
temperature.
5. CHECK OIL PRESSURE
Oil pressure:
At idle
29 kPa (0.3 kgf/cm, 4.3 psi) or more
At 3,000 rpm
245 ± 490 kPa (2.5 ± 5.0 kg f/cm, 36 ± 71 psi)
NOTICE:
wWhen inserting the oil dipstick, insert the curved tip
of the dipstick facing the same direction as the
curve of the guide.
wIf the dipstick gets caught while inserting it, do not
force it in. Reconfirm the direction of the dipstick.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±272