AIR CONDITIONING (OPTIONAL) 1B-19
ECM Voltage Values Table for Relation of A/C Control
Terminal Wire Circuit Measurement
groundNormal value Condition
C41-1 PNK/BLK Compressor magnet
clutch outputGround to engine
(Fig B)12 – 15 V Except the above-mentioned condition with engine
running
0 – 1 V Blower fan switch and A/C switch ON with engine
running
C41-5 BLK/RED Main power supply for
ECMGround to engine
(Fig B)10 – 14 V Ignition switch ON with engine stopped
C41-6 BLK/RED Main power supply for
ECMGround to engine
(Fig B)10 – 14 V Ignition switch ON with engine stopped
C41-10 BRN/
WHTMain relay drive Ground to engine
(Fig B)0.5 – 1.2 V Ignition switch ON with engine stopped
10 – 14 V Ignition switch OFF
C41-16 YEL/GRN A/C switch input Ground to engine
(Fig B)12 – 15 V Blower fan switch or A/C switch OFF with engine
running
0 – 1 V Blower fan switch and A/C switch ON with engine
running
C41-18 BLU Radiator/condenser
cooling fan relay out-
put 1Ground to engine
(Fig B)0 – 1 V Blower fan switch and A/C switch ON
Engine coolant temperature at more than 97.5°C
(207.5°F) with engine running
12 – 15 V Blower fan motor switch or A/C switch OFF
Engine coolant temperature at less than 97.5°C
(207.5°F) with engine running
C42-1 BLK/ORN Main ground for ECM Ground to body
(Fig A)–0.5 – 1 V Engine running
C42-2 BLK ECM ground for
power circuitGround to body
(Fig A)–0.5 – 1 V Engine running
C42-3 BLK/ORN ECM ground for
power circuitGround to body
(Fig A)–0.5 – 1 V Engine running
C42-10 ORN Sensor ground for
ECT sensorGround to body
(Fig A)–0.5 – 1 V Engine running
C42-14 LT GRN/
BLKECT sensor input Ground to engine
(Fig B)0.71 – 0.75 V
(298 – 320 Ω
)Engine coolant temperature at approximately 80°C
(176°F) with engine running
0.35 – 0.37 V
(135 – 144 Ω
)Engine coolant temperature at Approximately
110°C (230°F) with engine running
If the temperature is more than 114°C (232°F),
compressor and condenser cooling fan should be
stop (come back at less than 112°C (230°F))
C42-18 PNK/GRN Medium pressure
switch inputGround to engine
(Fig B)–0.5 – 1 V Medium pressure switch of A/C refrigerant pres-
sure switch ON
12 – 15 V Medium pressure switch of A/C refrigerant pres-
sure switch OFF
G02-3 PPL/YEL Radiator/Condenser
cooling fan relay out-
put 2Ground to engine
(Fig B)0 – 1 V Blower fan motor switch ON, A/C switch ON and
medium pressure switch OFF
Engine coolant temperature at more than 102.5°C
(216.5°F) with engine running
12 – 15 V Blower fan motor switch OFF, A/C switch OFF or
medium pressure switch ON
Engine coolant temperature at less than 102.5°C
(216.5°F) with engine running
G02-10 ORN Sensor ground for A/C
evaporator tempera-
ture sensorGround to engine
(Fig A)–0.5 – 1 V Engine running
G02-13 PNK/BLU Blower fan speed
inputGround to engine
(Fig B)0 – 1 V Blower fan motor switch “ML”, “MH”, or “H” with
engine running
4 – 7 V Blower fan motor switch “L” position with engine
running
12 – 15 V Blower fan motor switch OFF with engine running
G02-14 WHT/BLK A/C evaporator tem-
perature sensor inputGround to engine
(Fig B)2.09 – 2.17 V
(1940 – 2060 Ω
)A/C evaporator temperature at approximately 25°C
(77°F) with engine running
3.52 – 3.59 V
(6450 – 6850 Ω
)A/C evaporator temperature at approximately 0°C
(32°F) with engine running
If the temperature is less than approximately 2.5°C
(36.5°F), compressor and condenser cooling fan
should be stop (come back at more than approxi-
mately 4°C (39.2°F)
1B-20 AIR CONDITIONING (OPTIONAL)
REFRIGERANT RECOVERY, EVACUATING AND CHARGING
OPERATION PROCEDURE FOR REFRIGERANT CHARGING
WARNING:
Your eyes should not be exposed to refrigerant (liquid).
Any liquid HFC-134a (R-134a) escaping by accident shows a temperature as low as approximately
–6°C (32°F) below freezing point. Should liquid HFC-134a (R-134a) get into your eyes, it may cause a
serious injury. To protect your eyes against such accident, it is necessary to always wear goggles.
Should it occur that HFC-134a (R-134a) strikes your eyes, consult a doctor immediately.
– Do not use your hand to rub the affected eye(s). Instead, use quantities of fresh cold water to
splash it over the affected area to gradually raise temperature of such area above freezing point.
– Obtain proper treatment as soon as possible from a doctor or eye specialist.
Should the HFC-134a (R-134a) liquid come into contact with your skin, the affected area should be
treated in the same manner as when skin is frostbitten or frozen.
Refrigerant must not be handled near where welding or steam cleaning is performed.
Refrigerant should be kept at a cold and dark place. It should never be stored where a high temper-
ature is anticipated, e.g. where exposed to direct sun light, close to fire or inside vehicle (including
trunk room).
Avoid breathing fumes produced when HFC-134a (R-134a) is burned. Such fumes may be hazard-
ous to health.
Replenish compressor oil
Start evacuating
Inspect and repair connections
Charge 360 ± 30 g of
refrigerant in gas form Stop evacuating 15 minutes (below –760 mmHg)
Wait 10 mintues
If gauge shows
abnormal conditions Check system for
pressure tightness
Check A/C system
With refrigerant
Check system for refrigerant
leaks and refrigerant
charging quantity
Performance test
AIR CONDITIONING (OPTIONAL) 1B-27
ON-VEHICLE SERVICE
SERVICE PRECAUTION
When servicing air conditioning system, note the following instructions.
REFRIGERANT LINE
Never use heat for bending pipes. When bending a pipe, try to make its bending radius as slight as possible.
Keep internal parts of air conditioning free from moisture and dirt. When disconnecting any line from system,
install a blind plug or cap to the fitting immediately.
When connecting hoses and pipes, apply a few drops of compressor oil (refrigerant oil) to seats of coupling
nuts and O-ring.
When tightening or loosening a fitting, use two wrenches, one for turning and the other for support.
Tighten flared nuts by the following specified torque.
Tightening torque
8 mm pipe : 13 N·m (1.3 kg-m, 9.5 lb-ft)
12 mm pipe : 23 N·m (2.3 kg-m, 16.6 lb-ft)
14.5 mm pipe : 33 N·m (3.3 kg-m, 23.8 lb-ft) WARNING:
Should refrigerant HFC-134a (R-134a) strike your eye(s), consult a doctor immediately.
Do not use your hand to rub affected eye(s). Instead, use quantities of fresh cold water to splash it
over affected area to thus gradually raise its temperature above the freezing point.
Obtain proper treatment as soon as possible from a doctor or eye specialist. Should liquid refriger-
ant HFC-134a (R-134a) get on your skin, such affected part should be treated in the same manner as
when skin is frostbitten or frozen.
1. Suction hose:
Apply compressor oil (refrigerant oil) to O-ring.4. Expansion valve:
Apply compressor oil (refrigerant oil) to O-ring.
2. Discharge hose:
Apply compressor oil (refrigerant oil) to O-ring.5. A/C refrigerant pressure switch:
Apply compressor oil (refrigerant oil) to O-ring.
3. Condenser outlet pipe:
Apply compressor oil (refrigerant oil) to O-ring.
1B-32 AIR CONDITIONING (OPTIONAL)
COOLING UNIT (EVAPORATOR)
REMOVAL
1) Disconnect negative (–) cable at battery.
2) Recover refrigerant from A/C system by referring to
“RECOVERY” in this section.
3) Remove glove box.
1. A/C evaporator 6. Dash packing 11. O-ring
2. A/C evaporator temperature sensor 7. Packing 12. Door link
3. Expansion valve 8. Fresh air duct case 13. Lower packing
4. Evaporator case
: Apply sealant 99000-31160 to hatched part “A”.9. Clamp Do not reuse.
5. Cooling unit packing 10. Air inlet door
CAUTION:
Be careful not to damage A/C evaporator fins. If A/C
evaporator fin is bent, straighten it by using flat head
screwdriver or pair of pliers.
NOTE:
The amount of removed compressor oil must be mea-
sured for replenishing compressor oil.
AIR CONDITIONING (OPTIONAL) 1B-33
4) Remove fresh air control cable (1) and A/C evaporator tem-
perature sensor coupler.
5) Disconnect suction hose (1) and condenser outlet hose (2)
by removing attaching bolt (3).
6) Remove cooling unit mounting nuts (4) and screws (5).
7) Remove cooling unit (6).
INSPECTION
Check the following.
Clog of A/C evaporator fins.
If any clogs are found, A/C evaporator fins should be
washed with water, and should be dried with compressed
air.
A/C evaporator fins for leakage and breakage.
If any defects are found, repair or replace A/C evaporator.
A/C evaporator fittings for leakage.
If any defects are found, repair or replace A/C evaporator.
INSTALLATION
Reverse removal procedure to install cooling unit noting the fol-
lowing instructions.
If A/C evaporator temperature sensor removed, its should be
reinstalled in original position.
Replenish specified amount of compressor oil to compressor
suction side by referring to “REPLENISHING COMPRES-
SOR OIL” in this section.
Install uniformly the packing (1) to installation hole.
Evacuate and charge refrigerant by referring to “EVACUAT-
ING” and “CHARGING” in this section.
Adjust fresh air control cable, refer to “HEATER LEVER
ASSEMBLY” in Section 1A.
1B-34 AIR CONDITIONING (OPTIONAL)
A/C EVAPORATOR TEMPERATURE SENSOR
Check resistance between terminals for A/C evaporator tempera-
ture sensor (1).
If check results are as not specified, replace A/C evaporator tem-
perature sensor.
A/C evaporator temperature sensor resistance
EXPANSION VALVE
REMOVAL
1) Disconnect negative (–) cable at battery.
2) Recover refrigerant from A/C system by referring to
“RECOVERY” in this section.
3) Remove attaching bolt (1).
4) Remove suction hose (2) and receiver/dryer outlet pipe (3)
from expansion valve (4).
5) Remove expansion valve (4).
INSTALLATION
Reverse removal procedure to install expansion valve noting the
following instructions.
Replenish specified amount of compressor oil to compressor
suction side by referring to “REPLENISHING COMPRES-
SOR OIL” in this section.
Evacuate and charge refrigerant by referring to “EVACUAT-
ING” and “CHARGING” in this section.
INSPECTION
Refer to “PERFORMANCE DIAGNOSIS” in this section. Sensor Temperature Resistance
0°C (32°F) 6.4 – 6.9 k
Ω
ΩΩ Ω
25°C (77°F) 1.8 – 2.2 k
Ω
ΩΩ Ω
NOTE:
When A/C evaporator temperature sensor removed, its
should be reinstalled in original position.
NOTE:
The amount of removed compressor oil must be mea-
sured for replenishing compressor oil.
AIR CONDITIONING (OPTIONAL) 1B-35
A/C REFRIGERANT PRESSURE SWITCH
INSPECTION
1) Check A/C refrigerant pressure switch (1) for continuity at
normal temperature (approximately 25°C (77°F)) when A/C
system has a proper charge of refrigerant and A/C system
(compressor) is under operation. In each of these cases,
switch should show proper continuity.
2) Check continuity between high and low pressure switch ter-
minals (1) at specified pressure as shown.
High and low pressure switch specification
A : Approximately 200 kPa (2.0 kg/cm
2, 28.5 psi)
B : Approximately 230 kPa (2.3 kg/cm
2, 32.5 psi)
C : Approximately 2600 kPa (26 kg/cm
2, 370 psi)
D : Approximately 3200 kPa (32 kg/cm
2, 455 psi)
3) Check continuity between medium pressure switch terminals
(2) at specified pressure as shown as shown.
Medium pressure switch specification
E : Approximately 1100 kPa (11 kg/cm
2, 156 psi)
F : Approximately 1500 kPa (15 kg/cm
2, 213 psi)
Tightening torque
A/C refrigerant pressure switch :
11 N·m (1.1 kg-m, 8.0 lb-ft)
[A] : LH model
[B] : RH model
[A] : High and low pressure
[B] : Middle pressure
3F-6 WHEELS AND TIRES
INFLATION OF TIRES
The pressure recommended for any model is carefully calculated to give a satisfactory ride, stability, steering,
tread wear, tire life and resistance to bruises.
Tire pressure, with tires cold, (after vehicle has set for 3 hours or more, or driven less than one mile) should be
checked monthly or before any extended trip. Set to the specifications on the “Tire Placard” located on the left
door (right door for right-hand side steering vehicle) lock pillar.
It is normal for tire pressure to increase when the tires become hot during driving.
Do not bleed or reduce tire pressure after driving. Bleeding reduces the “Cold Inflation Pressure”.
Higher than recommended pressure can cause :
Hard ride
Tire bruising or carcass damage
Rapid tread wear at center of tire
Unequal pressure on same axle can cause :
Uneven braking
Steering lead
Reduced handling
Swerve on acceleration
Lower than recommended pressure can cause :
Tire squeal on turns
Hard Steering
Rapid and uneven wear on the edges of the tread
Tire rim bruises and rupture
Tire cord breakage
High tire temperature
Reduced handling
High fuel consumption
TIRE ROTATION
To equalize wear, rotate tires according to left figure. Radial tires
should be rotated periodically. Set tire pressure.
NOTE:
Due to their design, radial tires tend to wear faster in the
shoulder area, particularly in front positions. This makes
regular rotation especially necessary.
[A] : 5-tire rotation
[B] : 4-tire rotation
LH : Left-hand drive
RH : Right-hand drive