2000 SUZUKI SWIFT temperature

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-77
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Check vehicle and environmental condition for :
–Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Ambient temp. : –10°C, 14°F or higher
–Intake air temp. : 70°C, 158°F or lower
4) Start engine and drive vehicle under usual driving condition (described in DTC confirmation procedure of
DTC P0136) for 5 min. or longer and until engine is warmed up to normal operating temperature.
5) Keep vehicle speed at 30 – 40 mph, 50 – 60 km/h in 5th gear or “D” range for 5 min. or more.
6) Stop vehicle (do not turn ignition switch OFF).
7) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Is there DTC(s) other than fuel system (DTC
P0171/P0172)?Go to applicable DTC
Diag. Flow Table.Go to Step 3.
3 Check HO2S-1 Output Voltage.
1) Connect scan tool to DLC with ignition
switch OFF.
2) Warm up engine to normal operating tem-
perature and keep it at 2000 r/min. for 60
sec.
3) Repeat racing engine (Repeat depressing
accelerator pedal 5 to 6 times continuously
and take foot off from pedal to enrich and
enlean A/F mixture). See Fig. 1.
Does HO2S-1 output voltage deflect between
below 0.3 V and over 0.6 V repeatedly?Go to Step 4. Go to DTC P0130 Diag.
Flow Table (HO2S-1 cir-
cuit check).
4 Check Fuel Pressure (Refer to section 6E1 for
details).
1) Release fuel pressure from fuel feed line.
2) Install fuel pressure gauge.
3) Check fuel pressure. See Fig. 2. With fuel
pump operating and engine at stop :
270 – 310 kPa, 2.7 – 3.1 kg/cm
2, 38.4 –
44.0 psi.
At specified idle speed :
270 – 310 kPa, 2.7 – 3.1 kg/cm
2, 38.4 –
44.0 psi.
Is measured value as specified?Go to Step 5. Go to Diag. Flow Table B-
3 Fuel Pressure Check.

6-94 ENGINE GENERAL INFORMATION AND DIAGNOSIS
DTC P0400 EXHAUST GAS RECIRCULATION FLOW MALFUNCTION
WIRING DIAGRAM / CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
Clear DTC with ignition switch ON, check vehicle and environmental condition for :
–Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Ambient temp. : –10°C, 14°F or higher
–Intake air temp. : 70°C, 122°F or lower
2) Start engine and warm it up to normal operating temperature (70 – 110°C, 158 – 230°F) and run it at idle for
5 min.
3) Increase vehicle speed to 50 – 55 mph, 80 – 88 km/h in 5th gear or in “D” range.
4) Hold throttle valve at that opening position for 2 min. or longer.
5) Increase engine speed to 4000 r/min. in 3rd gear or in “2” range.
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) till
engine speed reaches 1500 r/min.
1. EGR valve [A] : Case of TYPE A is shown (See NOTE) [B] : Case of TYPE B is shown (See NOTE)
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
+BECM
C42-18
C42-29
C42-28 C42-17
C42-1
GRY
GRN/ORN
WHT/RED
C42-3 BRN/YEL
BLK/ORN
BLK/ORN BLK/RED1
3
1 2
4
6 5
+BECM
C41-2
C41-9
C41-17 C41-8
C42-1
GRN
GRN/ORN
WHT/RED
C42-3 BRN/YEL
BLK/ORN
BLK/ORN BLK/RED1
3
1 2
4
6 5
[A][B]
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
DTC DETECTING CONDITION POSSIBLE CAUSE
While running at specified vehicle speed after engine warm-up
During deceleration (engine speed high with closed throttle position
ON) in which fuel cut is involved, difference in intake manifold abso-
lute pressure between when EGR valve is opened at specified value
and when it is closed is larger or smaller than specified value.
✱2 driving cycle detection logic, monitoring once/1 drivingEGR valve or its circuit
EGR passage
ECM
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-103
DTC P0500 (DTC NO.16) VEHICLE SPEED SENSOR (VSS) MALFUNCTION
WIRING DIAGRAM / CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC and warm up engine to normal operating temperature.
2) Increase vehicle speed to 50 mph, 80 km/h in 3rd gear or “2” range while observing vehicle speed displayed
on scan tool.
3) Release accelerator pedal and with engine brake applied, keep vehicle coasting (fuel cut condition) for 4
sec. or more.
4) Check pending DTC and DTC.
INSPECTION
1. VSS (vehicle speed sensor) 3. Power supply from ignition switch
2. VSS connector 4. Speedometer, P/S control module and multi information display
[A] : Case of TYPE A is shown (See NOTE) [B] : Case of TYPE B is shown (See NOTE)
ECM
5V+B
BLK/RED
BLK/ORN
PPL
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
1
4 c
a
b2
3
G02-2 [A]
C41-22[B]
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
DTC DETECTING CONDITION POSSIBLE CAUSE
VSS signal not inputted while vehicle running in “D”
range or during fuel cut at deceleration.
✱2 driving cycle detection logic, continuous monitoring“BLK/ORN” circuit open
“PPL” or “BLK/RED” circuit open or short
VSS malfunction
ECM malfunction
Speedometer malfunction
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester.
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Does speedometer indicate vehicle speed? Go to Step 3. Go to Step 5.

6A1-4 ENGINE MECHANICAL (M13 ENGINE)
DIAGNOSIS
DIAGNOSIS TABLE
Refer to “ENGINE MECHANICAL DIAGNOSIS TABLE” in Sec-
tion 6.
COMPRESSION CHECK
Check compression pressure on all 4 cylinders as follows:
1) Warm up engine to normal operating temperature.
2) Stop engine after warming up.
3) Remove air cleaner assembly (1), resonator (2) and hoses.
Refer to “AIR CLEANER ASSEMBLY AND RESONATOR”.
4) Remove cylinder head upper cover (1).
5) Disconnect ignition coil couplers (1).
6) Remove ignition coil assemblies (2) with high-tension cord
(3).
7) Remove all spark plugs.
8) Disconnect fuel injector wires (4) at the coupler.NOTE:
After warming up engine, place transmission gear shift
lever in “Neutral” (shift selector lever to “P” range for A/T
model), and set parking brake and block drive wheels.

6A1-6 ENGINE MECHANICAL (M13 ENGINE)
13) After checking, install spark plugs and ignition coil assem-
blies (1) with high-tension cord (2).
14) Connect ignition coil couplers (3).
15) Connect fuel injector wires(4) at the coupler.
16) Check cylinder head upper cover gasket for deterioration
and then install it into groove of cylinder head upper cover
(1) securely.
17) Install cylinder head upper cover with gasket on to cylinder
head cover.
18) Install air cleaner assembly, resonator and hoses referring to
“AIR CLEANER ASSEMBLY AND RESONATOR”.
ENGINE VACUUM CHECK
The engine vacuum that develops in the intake line is a good indi-
cator of the condition of the engine. The vacuum checking proce-
dure is as follows :
1) Warm up engine to normal operating temperature.
2) Stop engine and turn off the all electric switches.
3) Remove cap (1) from intake manifold.
NOTE:
After warming up engine, be sure to place transmission
gear shift lever in “Neutral” (shift selector lever to “P”
range for A/T model), and set parking brake and block
drive wheels.

ENGINE MECHANICAL (M13 ENGINE) 6A1-9
VALVE LASH (CLEARANCE)
INSPECTION
1) Remove negative cable at battery.
2) Remove cylinder head cover referring to “CYLINDER HEAD
COVER”.
3) Remove right side engine cover if necessary.
4) Using 17 mm wrench, turn crankshaft pulley (1) clockwise
until cam lobes (2) become perpendicular to shim faces (3)
at valves “1” and “7” as shown in figure.
5) Check valve lashes with thickness gauge (4) according to
the following procedure.
a) Check valve lashes at valves “1” and “7”.
b) Turn camshafts by 90° (by turning crankshaft with wrench).
c) Make sure that cam lobes are perpendicular to shim faces
at valves to be checked (in this case, “3” and “8”), if not,
adjust it by turning crankshaft. Check valve lashes.
d) In the same manner as b) – c), check valve lashes at valves
“4” and “6”.
e) In the same manner as b) – c) again, check valve lashes at
valves “2” and “5”.
Valve clearance specification
If valve lash is out of specification, record valve lash and adjust it
to specification by replacing shim.
REPLACEMENT OF SHIM
1) Close the valve whose shim (2) is to be replaced by turning
crankshaft, then turn tappet (3) till its cut section (1) faces
inside as shown in figure.
2) Lift down the it valve by turning crankshaft to 180°.
3) Hold tappet at that position using special tool as follows.
a) Remove its housing bolts.When cold
(Coolant temperature
is 15 – 25°C
(59 – 77°F))When hot
(Coolant temperature
is 60 – 68°C
(140 – 154°F))
Intake 0.18 – 0.22 mm
(0.007 – 0.009 in.)0.21 – 0.27 mm
(0.008 – 0.011 in.)
Exhaust 0.28 – 0.32 mm
(0.011 – 0.013 in.)0.30 – 0.36 mm
(0.012 – 0.014 in.)

ENGINE MECHANICAL (M13 ENGINE) 6A1-53
ASSEMBLY
1) Before installing valve guide into cylinder head, ream guide
hole with special tool (11 mm reamer for engine equipped
with 69G type valve or 10.5 mm reamer for engine equipped
with 54G type valve) so as to remove burrs and make it truly
round.
Special tool
(A) : 09916-34542
(B) : 09916-38210 (11 mm) for engine equipped with 69G
type valve
(B) : 09916-37320 (10.5 mm) for engine equipped with 54G
type valve
2) Install valve guide to cylinder head.
Heat cylinder head uniformly to a temperature of 80 to 100
°C (176 to 212 °F) so that head will not be distorted, and
drive new valve guide into hole with special tools. Drive in
new valve guide until special tool (Valve guide installer) con-
tacts cylinder head.
After installing, make sure that valve guide protrudes by
specified dimension “a” from cylinder head.
Special tool
(A) : 09916-57350 (For engine equipped with 69G type
valve)
(A) : 09916-58210 (For engine equipped with 54G type
valve)
(B) : 09917-88240 (For Intake side of engine equipped with
69G type valve)
(B) : 09917-88250 (For Exhaust side of engine equipped
with 69G type valve)
(B) : 09916-56011 (For both sides of engine equipped with
54G type valve)
Specification for valve guide protrusion “a”
Intake side of engine equipped with 69G type valve
: 17.5 mm (0.71 in.)
Exhaust side of engine equipped with 69G type valve
: 14.5 mm (0.57 in.)
Both sides of engine equipped with 54G type valve
: 11.1 – 11.5 mm (0.44 – 0.45 in.)
1. Valve
2. Emboss mark 54G or 69G
NOTE:
Never reuse once-disassembled valve guide.
Make sure to install new valve guide.
Intake and exhaust valve guides are identical.
1. Valve
2. Emboss mark 54G or 69G

6B-2 ENGINE COOLING
GENERAL DESCRIPTION
The cooling system consists of the radiator cap, radiator, coolant reservoir tank, hoses, water pump, cooling fan
and thermostat. The radiator is of tube-and-fin type.
COOLING SYSTEM CIRCULATION
While the engine is warmed up (thermostat closed), coolant circulates as follows.
When coolant is warmed up to normal temperature and the thermostat opens, coolant passes through the radi-
ator core to be cooled as well as the above flow circuit.
1. Radiator inlet hose 5. Water pump 9. Heater outlet hose
2. Radiator outlet hose 6. Throttle body (Fast idle control plunger) 10. Radiator
3. Water inlet pipe 7. Engine
4. Thermostat 8. Heater inlet hose
Water pump Cylinder block
Thermostat closedCylinder head Water intake pipeThrottle body
Heater unit