
Special Service Tools
Tool number
Tool nameDescription
ST2505S001
Oil pressure gauge set
V1ST25051001
Oil pressure gauge
V2ST25052000
Hose
V3ST25053000
Joint pipe
V4ST25054000
Adapter
V5ST25055000
Adapter
NT097
Measuring line pressure
KV31101201
Oil pressure gauge
adapter
NT093
Measuring line pressure
ST07870000
Transmission case
stand
NT421
Disassembling and assembling
A/T
a: 182 mm (7.17 in)
b: 282 mm (11.10 in)
c: 230 mm (9.06 in)
d: 100 mm (3.94 in)
KV31102100
Torque converter one-
way clutch check tool
NT098
Checking one-way clutch in
torque converter
ST25850000
Sliding hammer
NT422
Removing oil pump assembly
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in) dia.
d: M12 x 1.75P
ST33200000
Drift
NT091
Installing oil pump housing
oil seal
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
ST30720000
Drift
NT115
Installing rear oil seal
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
PREPARATION AND PRECAUTIONS
AT-1003

CLUTCH AND BAND CHART
Shift positionV6
Reverse
clutchV7
High
clutchV16Forward
clutchV18Overrun
clutchBand servo
V17Forward
one-
way
clutchV19Low
one-
way
clutchV20Low &
reverse
brakeLock-up Remarks
2nd
apply3rd
release4th
apply
PPARK
POSITION
R
jjREVERSE
POSITION
NNEUTRAL
POSITION
D*41st
j*1jVX++
Automatic shift
1«2«3«4 2ndj*1jVj+
3rdjj*1jV*2^^+
4thj^*3^^jj
21stjjVX++Automatic shift
1«2
2nd
j*1jVj+
11stjj+jLocks (held sta-
tionary)
in 1st speed
1¬2 2nd
jjj+
*1: Operates when overdrive control or A/T mode switch is being set in ªOFFº or ªSPORTº position.
*2: Oil pressure is applied to both 2nd ªapplyº side and 3rd ªreleaseº side of band servo piston. However, brake band does not contract because oil
pressure area on the ªreleaseº side is greater than that on the ªapplyº side.
*3: Oil pressure is applied to 4th ªapplyº side in condition *2 above, and brake band contracts.
*4: A/T will not shift to 4th when overdrive control or A/T mode switch is set in ªOFFº or ªSPORTº position.
j: Operates
: Operates when throttle opening is less than 5.5/16, activating engine brake.
*: Operates during ªprogressiveº acceleration.
^: Operates but does not affect power transmission.
jVX: Operates when throttle opening is less than 5.5/16, but does not affect engine brake.
jV
OVERALL SYSTEM
Shift Mechanism (Cont'd)
AT-1025

Line Pressure Test
LINE PRESSURE TEST PORTS
+Location of line pressure test ports.
+Always replace line pressure plugs as they are self-seal-
ing bolts.
LINE PRESSURE TEST PROCEDURE
1. Check A/T and engine fluid levels. If necessary, add fluid.
2. Drive vehicle for approx. 10 minutes or until engine oil and
ATF reach operating temperature.
ATF operating temperature:
50 - 80ÉC (122 - 176ÉF)
3. Install pressure gauge to corresponding line pressure port.
SAT889HC
SAT647B
SAT890HC
SAT519GA
TROUBLE DIAGNOSIS Ð Basic Inspection
AT-1044

4. Set parking brake and block wheels.
+Continue to depress brake pedal fully while line pressure
test is being performed at stall speed.
5. Start engine and measure line pressure at idle and stall
speed.
+When measuring line pressure at stall speed, follow the
stall test procedure.
Line pressure:
Refer to SDS, AT-1207.
JUDGEMENT OF LINE PRESSURE TEST
Judgement Suspected parts
At idleLine pressure is low in all
positions.+Oil pump wear
+Control piston damage
+Pressure regulator valve or plug sticking
+Spring for pressure regulator valve damaged
+A/T fluid pressure leakage between oil strainer and pressure regulator valve
+Clogged strainer
Line pressure is low in par-
ticular position.+Fluid pressure leakage between manual valve and particular clutch
+For example, line pressure is:
Ð Low in ªRº and ª1º positions, but
Ð Normal in ªDº and ª2º positions.
Then, fluid leakage exists at or around low and reverse brake circuit.
Refer to ªCLUTCH AND BAND CHARTº, AT-1025.
Line pressure is high.+Mal-adjustment of throttle position sensor
+A/T fluid temperature sensor damaged
+Line pressure solenoid valve sticking
+Short circuit of line pressure solenoid valve circuit
+Pressure modifier valve sticking
+Pressure regulator valve or plug sticking
+Open in dropping resistor circuit
At stall speedLine pressure is low.+Mal-adjustment of throttle position sensor
+Line pressure solenoid valve sticking
+Short circuit of line pressure solenoid valve circuit
+Pressure regulator valve or plug sticking
+Pressure modifier valve sticking
+Pilot valve sticking
SAT513G
SAT493G
TROUBLE DIAGNOSIS Ð Basic Inspection
Line Pressure Test (Cont'd)
AT-1045

Symptom Chart
bON vehiclecbOFF vehiclec
Reference page (AT- )1041,
112611251064,
1066
108210441070,
11481072,
10841076,
10741079,
11241124 11241133,
11441161,
11651167,
11771167,
11751171,
11371184
Reference page (AT- )
Numbers are arranged in order of probability.
Perform inspections starting with number one
and work up. Circled numbers indicate that the
transmission must be removed from the
vehicle.
Fluid level
Control linkage
PNP switch
Accelerator position sensor (Adjustment)
Revolution sensor and vehicle speed sensor
Engine speed signal
Engine idling speed
Line pressure
Control valve assembly
Shift solenoid valve A
Shift solenoid valve B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve
A/T fluid temperature sensor
Accumulator N-D
Accumulator 1-2
Accumulator 2-3
Accumulator 3-4 (N-R)
Ignition switch and starter
Torque converter
Oil pump
Reverse clutch
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
Low one-way clutch
Low & reverse brake
Brake band
Parking pawl components
1100 Engine does not start in ªNº, ªPº positions. . 2 3................1.......... .
1100 Engine starts in position other than ªNº and ªPº. . 1 2........................... .
Ð Transmission noise in ªPº and ªNº positions. 1 . . 3 45.2............
V7V6........ .
1100Vehicle moves when changing into ªPº position
or parking gear does not disengage when
shifted out of ªPº position..1............................
V2
1101 Vehicle runs in ªNº position. . 1................2...V4.V3.V5... .
1103Vehicle will not run in ªRº position (but runs in
ªDº, ª2º and ª1º positions). Clutch slips.
Very poor acceleration..1.....24..3..........
V5V6V7.V8.V9..
Ð Vehicle braked when shifting into ªRº position. 1 2.....35..4...........
V6V8.V9..V7.
Ð Sharp shock in shifting from ªNº to ªDº position. . .. 2 . 5137 . . 6 . . 48........
V10..... .
ÐVehicle will not run in ªDº and ª2º positions (but
runs in ª1º and ªRº position)..1.........................
V2.. .
1104Vehicle will not run in ªDº, ª1º and ª2º positions
(but runs in ªRº position). Clutch slips.
Very poor acceleration.1......24..3...5......
V6V7V8V9.V10.. .
Ð Clutches or brakes slip somewhat in starting. 12.3. . .46. .5. . .7. .8.
V13V12V10.V9...V11..
Ð Excessive creep.......1....................... .
1103 -
1104No creep at all. 1......23...........
V6V5..V4..... .
Ð Failure to change gear from ªD
1ºtoªD2º. .21.5...43...................V6.
Ð Failure to change gear from ªD
2ºtoªD3º. .21.5. . .4.3............V6.....V7.
Ð Failure to change gear from ªD
3ºtoªD4º. .21.4....3....5..............V6.
1106 -
1107,
1108Too high a gear change point from ªD
1ºtoªD2º,
from ªD2ºtoªD3º, from ªD3ºtoªD4º....12....34................... .
Ð Gear change directly from ªD
1ºtoªD3º occurs. 1...............2............V3.
ÐEngine stops when shifting lever into ªRº, ªDº,
ª2º and ª1º.......1.3. . .2.......
V4......... .
Ð Too sharp a shock in change from ªD
1ºtoªD2º....1...24.....5.3............V6.
Ð Too sharp a shock in change from ªD
2ºtoªD3º....1...24........3.....V5.....V6.
TROUBLE DIAGNOSIS Ð General Description
AT-1057

bON vehiclecbOFF vehiclec
Reference page (AT- )1041,
112611251064,
1066
108210441070,
11481072,
10841076,
10741079,
11241124 11241133,
11441161,
11651167,
11771167,
11751171,
11371184
Reference page (AT- )
Numbers are arranged in order of probability.
Perform inspections starting with number one
and work up. Circled numbers indicate that the
transmission must be removed from the
vehicle.
Fluid level
Control linkage
PNP switch
Throttle (accelerator) position sensor (Adjustment)
Revolution sensor and vehicle speed sensor
Engine speed signal
Engine idling speed
Line pressure
Control valve assembly
Shift solenoid valve A
Shift solenoid valve B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve
A/T fluid temperature sensor
Accumulator N-D
Accumulator 1-2
Accumulator 2-3
Accumulator 3-4 (N-R)
Ignition switch and starter
Torque converter
Oil pump
Reverse clutch
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
Low one-way clutch
Low & reverse brake
Brake band
Parking pawl components
ÐToo sharp a shock in change from
ªD3ºtoªD4º....1...24.........3.......V6..V5.
ÐAlmost no shock or clutches slipping in change
from ªD
1ºtoªD2º.1..2...35.......4............V6.
ÐAlmost no shock or slipping in change from
ªD
2ºtoªD3º.1..2...35........4.....V6.....V7.
ÐAlmost no shock or slipping in change from
ªD
3ºtoªD4º.1..2...35.........4....V6.....V7.
ÐVehicle braked by gear change from ªD
1ºto
ªD2º.1.....................V2V4...V5V3..
ÐVehicle braked by gear change from ªD
2ºto
ªD3º.1............................V2.
ÐVehicle braked by gear change from ªD
3ºto
ªD4º.1.....................V4..V3V2... .
ÐMaximum speed not attained. Acceleration
poor.1.2.....534.........
V11V10V6V7....V9V8.
Ð Failure to change gear from ªD
4ºtoªD3º. 1..2....64.5.3............V8.V7..
ÐFailure to change gear from ªD
3ºtoªD2ºor
from ªD4ºtoªD2º.1..2....534............V6.....V7.
ÐFailure to change gear from ªD
2ºtoªD1ºor
from ªD3ºtoªD1º.1..2....534............V7...V6.V8.
ÐGear change shock felt during deceleration by
releasing accelerator pedal....1...24....3................ .
ÐToo high a change point from ªD
4ºtoªD3º, from
ªD3ºtoªD2º, from ªD2ºtoªD1º....12......................... .
ÐKickdown does not operate when depressing
pedal in ªD
4º within kickdown vehicle speed....12....34................... .
ÐKickdown operates or engine overruns when
depressing pedal in ªD
4º beyond kickdown
vehicle speed limit....21....34................... .
ÐRaces extremely fast or slips in changing from
ªD
4ºtoªD3º when depressing pedal.1..2...35..4...........V6V7..... .
ÐRaces extremely fast or slips in changing from
ªD
4ºtoªD2º when depressing pedal.1..2...365.4............V8....V7.
ÐRaces extremely fast or slips in changing from
ªD
3ºtoªD2º when depressing pedal.1..2...35..4..6..7.....V10V9....V8.
ÐRaces extremely fast or slips in changing from
ªD
4ºorªD3ºtoªD1º when depressing pedal.1..2...35..4............V6V7.V8.. .
Ð Vehicle will not run in any position. 1 2.....3...4........
V9V5.V6....V8V7V10
ÐTransmission noise in ªDº, ª2º, ª1º and ªRº
positions.1...................V2......... .
TROUBLE DIAGNOSIS Ð General Description
Symptom Chart (Cont'd)
AT-1058

bON vehiclecbOFF vehiclec
Reference page (AT- )1041,
112611251064,
1066
108210441070,
11481072,
10841076,
10741079,
11241124 11241133,
11441161,
11651167,
11771167,
11751171,
11371184
Reference page (AT- )
Numbers are arranged in order of probability.
Perform inspections starting with number one and
work up. Circled numbers indicate that the trans-
mission must be removed from the vehicle.
Fluid level
Control linkage
PNP switch
Throttle (accelerator) position sensor (Adjustment)
Revolution sensor and vehicle speed sensor
Engine speed signal
Engine idling speed
Line pressure
Control valve assembly
Shift solenoid valve A
Shift solenoid valve B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve
A/T fluid temperature sensor
Accumulator N-D
Accumulator 1-2
Accumulator 2-3
Accumulator 3-4 (N-R)
Ignition switch and starter
Torque converter
Oil pump
Reverse clutch
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
Low one-way clutch
Low & reverse brake
Brake band
Parking pawl components
1111Failure to change from ªD3º to ª2º when changing
lever into ª2º position..712....654..3............V9..V8.
Ð Gear change from ª2
1ºtoª22º in ª2º position. . . 1........................... .
1112 Engine brake does not operate in ª1º position. .2134 . . . 65 . . . 7............
V8.V9..
Ð Gear change from ª1
1ºtoª12º in ª1º position. . 2 1........................... .
Ð Does not change from ª1
2ºtoª11º in ª1º position. ..1.2. . .43. . .5............V6.V7..
ÐLarge shock changing from ª1
2ºtoª11º in ª1º posi-
tion.........1...................V2..
Ð Transmission overheats. 1 . . 3 . . 2 4 6 . . 5........
V14V7V8V9V11.V12.V13V10.
ÐATF shoots out during operation.
White smoke emitted from exhaust pipe during
operation.1.....................
V2V3V5.V6.V7V4.
Ð Offensive smell at fluid charging pipe. 1...................
V2V3V4V5V7.V8.V9V6.
Ð Torque converter is not locked up. . .3124.68. . .7.5.....
V9......... .
Ð Torque converter clutch piston slip 1 . . 2 . . . 3 6 . . 5 4.......
V7......... .
1109 Lock-up point is extremely high or low. . . . 1 2 . . . 4 . . . 3................. .
ÐA/T does not shift to ªD
4º when driving with over-
drive control switch ªONº...213..864...57...........V10..V9.
ÐEngine is stopped at ªRº, ªDº, ª2º and ª1º posi-
tions.1.......543.2................. .
TROUBLE DIAGNOSIS Ð General Description
Symptom Chart (Cont'd)
AT-1059

Line Pressure Solenoid Valve
DESCRIPTION
The line pressure solenoid valve regulates the oil pump dis-
charge pressure to suit the driving condition in response to a
signal sent from the TCM.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ...Check items
(Possible cause)
: LINE PRESSURE S/V
TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.+Harness or connectors
(The solenoid circuit is open or
shorted.)
+Line pressure solenoid valve
: 10th judgement flicker
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
Monitor item Condition Specification
Line pressure solenoid valve dutyLow line-pressure
(Small throttle opening)
¯
High line-pressure
(Large throttle opening)Approximately
0%
¯
Approximately
95%
SELF-DIAGNOSIS CODE CONFIRMATION
PROCEDURE
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
1) Start engine.
2) Select ªSELF-DIAG RESULTSº mode for A/T with
CONSULT-II.
3) With brake pedal depressed, shift the lever from ªPº®
ªNº®ªDº®ªNº®ªPº positions.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine.
2) With brake pedal depressed, shift the lever from ªPº®
ªNº®ªDº®ªNº®ªPº positions.
3) Perform self-diagnosis.
Refer to SELF-DIAGNOSTIC PROCEDURE (Without
CONSULT-II), AT-1029.
SAT341H
SAT014K
SAT824H
TROUBLE DIAGNOSIS FOR LINE PRESSURE S/V
AT-1084