2000 MITSUBISHI MONTERO relay

GDI -Troubleshooting 13A-113
Terminal
No.Normal condition Check requirements (engine condition) Check item
47Power supplyIgnition switch: ONSystem voltage
59
50Camshaft position sensorEngine: Cranking0.4 - 3.0 V
Engine: Idling0.5 - 2.0 V
51Barometric pressure sensorIgnition switch:Altitude: 0 m3.7 - 4.3 V
ON
Altitude: 1,200 m3.2 - 3.8 V
52Alternator FR terminalDEngine: Warm up, and then idling
DRadiator fan: not operating
DHeadlamp: OFF®ON
DStop lamp: OFF®ON
DRear defogger: OFF®ONVoltage decreases
53Oxygen sensor (rear)DTransmission: 2nd gear
DEngine speed: 3,500 r/min or more
DDriving with the throttle valve widely
open0.6 - 1.0 V
54Power steering fluid
pressure switchEngine: Warm
up, and thenSteering wheel
stationarySystem voltage
idling
Steering wheel
turning0-3V
55Injector driver relayIgnition switch: OFF0 - 0.1 V
Ignition switch: ON0.5 - 1.0 V
56Throttle valve control servoIgnition switch: OFF0 - 0.3 V
relay
Ignition switch: ON0.5 - 1.0 V
57Engine control relayIgnition switch: OFF0-3V
Ignition switch: ONSystem voltage
60Back-up power sourceIgnition switch: OFFSystem voltage
61Air flow sensorEngine: Idling2.2 - 3.2 V
Engine: 2,500 r/min
62Intake air temperature
sensorIgnition switch:
ONIntake air temper-
ature: 0_C3.2 - 3.8 V
Intake air temper-
ature: 20_C2.3 - 2.9 V
Intake air temper-
ature: 40_C1.5 - 2.1 V
Intake air temper-
ature: 80_C0.4 - 1.0 V


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GDI -Troubleshooting 13A-133
Code No.12 Air flow sensor systemProbable cause
Range of Check
DEngine speed: 500 r/min or more
Set Conditions
DThe sensor output frequency is 3.3 Hz or less for four seconds.DMalfunction of air flow sensor
DOpen or short circuit in air flow sensor circuit or
loose connector contact
DMalfunction of engine-A/T-ECU
(3) NGCheck the following connector:
D-121NG
Repair
(2) NGCheck the following connector:
B-25XNG
Repair
OK
Check the harness between the air
flow sensor and the engine-A/T-ECU,
and repair if necessary.
MUT-
IIData list
12 Air flow sensor (Refer to
13A-198, DATA LIST
REFERENCE TABLE.)OKTransient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
NG
Check the following connector:
B-120NG
Repair
OK
Measure at air flow sensor connector
B-120.
DDisconnect the connector and
measure at the harness side.
(1) Voltage between terminal 3 and
earth (Ignition switch: ON)
OK:
4.8 - 5.2 V
(2) Voltage between terminal 4 and
earth (Ignition switch: ON)
OK:
System voltage
(3) Resistance between terminal 5
and earth
OK:
2Wor less(1) NGMeasure at engine-A/T-ECU
connector D-120.
DMeasure the voltage at the
engine-A/T-ECU terminal.
DIgnition switch: ON
DVoltage between terminal 65 and
earth
OK:
4.8 - 5.2 VOKCheck the following connector:
D-120
NG
Repair
OK
Replace the air flow sensor.
NG
Check the following connector:
D-120NG
Repair
OK
Check the harness between the air
flow sensor and the engine-A/T-ECU.NG
Repair
OK
Check the trouble symptoms.NGReplace the engine-A/T-ECU.
OK
Check the harness between the air
flow sensor and theengine control
relay, and repair if necessary.
OK
Check the harness between the air
flow sensor and the engine-A/T-ECU.NG
Repair
OK
Check the trouble symptoms.NGReplace the engine-A/T-ECU.
OK
Measure at air flow sensor connector
B-120.
DUse test harness (MB991709) to
connect the connector, and
measure at the pick-up harness.
DIgnition switch: ON
DVoltage between terminal 7 and
earth
OK:
7-8VNGCheck the following connector:
D-119NG
Repair
OK
Check the harness between the air
flow sensor and the engine-A/T-ECU.NG
Repair
OK
To the nextpage


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GDI -Troubleshooting 13A-134
OK
Check the harness between the air
flow sensor and the engine-A/T-ECU.NG
Repair
OK
Check the harnesses between the
air flow sensor and the
engine-A/T-ECU and between the air
flow sensor and theengine control
relay, and repair if necessary.
From the previouspage
OK
Measure at air flow sensor connector
B-120.
DUse test harness (MB991709) to
connect the connector, and
measure at the pick-up harness.
DSelector lever position: P
DVoltage between terminal 7 and
earth
OK:
Engine: Idling
0-1V
Engine speed: 3,000 r/min
6-9VNGCheck the following connector:
D-119NGRepair
OK
Check the trouble symptoms.
NG
Replace the engine-A/T-ECU.
Check the trouble symptoms.
NG
Check the following connectors:
D-120, D-121, B-25XNG
Repair
OK
Measure the output waveform from
at air flow sensor connector B-120
(by using an analyzer).
DUse test harness (MB991709) to
connect the connector, and
measure at the pick-up harness.
DEngine: Idling
DSelector lever position: P
DVoltage between terminal 3 and
earth
OK:
Waveform should be dis-
played on P.13A - 211 (In-
spection Procedure Using
an Analyzer) and noise
should not be displayed in
the waveformNGReplace the air flow sensor.
OK
Check the trouble symptoms.
NG
Replace the engine-A/T-ECU.OK


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GDI -Troubleshooting 13A-141
OK
Check the harness wire between the
crankanglesensor and the
engine-A/T-ECU, and repair if
necessary.
MUT-
IIData list
22 Crankanglesensor (Refer to
P.13A-198, DATA LIST
REFERENCE TABLE.)OKIntermittent malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
OK
Measure at the crankanglesensor
connector B-52.
DDisconnect the connector and
measure at the harness side.
(1) The resistance between terminal
1 and earth
OK:
2Wor less
(2) The voltage between terminal 2
and earth
(Ignition switch: ON)
OK:
4.8 - 5.2 V
(3) The voltage between terminal 3
and earth
(Ignition switch: ON)
OK:
System voltage(1) NGCheck the harness between the
crankanglesensor and earth, and
repair if necessary.
NG
Repair
NG
Check the following connector:
D-120NG
Repair
NG
Check the following connector:
B-52NG
Repair
(2) NGMeasure at engine-A/T-ECU
connector D-120.
DMeasure the voltage at the
engine-A/T-ECU terminal.
DDisconnect the connector B-52
DIgnition switch: ON
DThe voltage between terminal 45
and earth.
OK:
4.8 - 5.2 VOKCheck the following connector
:
D-120
Check the following connector:
B-25XNG
Repair
OK
Check the harness wire between the
crankanglesensor and the
engine-A/T-ECU.NG
Repair
OK
Check the trouble symptoms.NGReplace the engine-A/T-ECU.
(3) NG
OK
Check the harness wire between the
crankanglesensor and theengine
control relay, and repair if necessary.OK
Use an analyzer to measure the
output waveform at the crankangle
sensor connector B-52.
DUse the test harness
(MD998478) to connect the
connector, and measure at the
pickup harness side.
DEngine: Idling
DThe voltage between terminal 2
and earth
OK:
A normal waveform should
be displayed as described
on P.13A-212 (Inspection
Procedure Using an Ana-
lyzer). Its maximum value
should be 4.8 V or more,
and its minimumvalue
should be 0.6 V or less
with no noise in waveformNGCheck the crankanglesensor vaneNG
Replace
OK
Replace the crankanglesensor
OK
Check the trouble symptoms.
NG
NG
Repair
OK
Check the harness wires between
the crankanglesensor and the
engine-A/T-ECU, crankanglesensor
and the engine controlrelay, and the
crankanglesensor and earth. Then,
repair if necessary.
OK
Check the trouble symptoms.
NG
Replace the engine-A/T-ECU.
Check the following connectors:
B-25X, D-120


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GDI -Troubleshooting 13A-143
OK
Check the harness wire between the
intermediate connector and the
engine-A/T-ECU, and repair if
necessary.NG
Repair
NG
NG
Repair
NG
Repair
(2) NGMeasure at engine-A/T-ECU
connector D-120.
DMeasure the voltage at the
engine-A/T-ECU terminal.
DDisconnect connector B-110.
DIgnition switch: ON
DThe voltage between terminal 50
and earth
OK:
4.8 - 5.2 VOKCheck the following connector
:
D-120
Check the harness wire between the
intermediate connector and earth,
and repair if necessary.
OK
Check the harness wire between the
intermediate connector and the
engine controlrelay, and repair if
necessary.
(3) NG
OK
Measure at intermediate connector
B-110
DDisconnect the connector and
measure at the harness side.
(1) The voltage between terminal 1
and earth
(Ignition switch: ON)
OK:
System voltage
(2) The voltage between terminal 2
and earth
(Ignition switch: ON)
OK:
4.8 - 5.2 V
(3) The resistance between terminal
3 and earth
OK:
2Wor less(1) NGCheck the following connector:
B-25XNG
Repair
OK
Replace the camshaft position
sensor
Check the trouble symptoms.
OK
NG
Repair
OK
Check the harness wires between the intermediate connector and the engine-A/T-ECU,
the intermediate connector and theengine controlrelay, and the intermediate connector
and earth. Then, repair if necessary.
NG
Replace the engine-A/T-ECU.
OK
Check the harness wire between the
intermediate connector and the
engine-A/T-ECU.NG
Repair
OK
Use an analyzer to measure the
output waveform at intermediate
connector B-110.
DUse test harness (MB991658) to
connect the connector, and
measure at the pick-up harness.
DEngine: Idling
DSelector lever position: P
DThe voltage between terminal 2
and earth
OK:
A normal waveform should
be displayed as described
on P.13A-212 (Inspection
Procedure Using an Ana-
lyzer), its maximum value
should be 4.8 V or more,
and its minimumvalue
should be 0.6 V or less
with no noise in waveform.(1) NGCheck the following connector:
B-23NG
Repair
OK
Check the harness wire between the
camshaft position sensor and the
intermediate connector.NG
Repair
NG
Check the camshaft position sensing
cylinderNG
OK
Check the trouble symptoms.Intermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent Malfunctions.)
OK
Check the trouble symptoms.NGReplace the engine-A/T-ECU.
Replace
OK
Check the following connector:
B-110
Check the following connector:
D-120
Check the following connectors:
B-25X, D-120


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GDI -Troubleshooting 13A-163
Code No.93 Throttle valve control servo systemProbable cause
The throttle valve controller judges a malfunction, and then transmit the result to
the engine-A/T-ECU.
Range of Check
DThrottle valve control servo relay: ON
Set Conditions
DShort circuit of the throttle valve control servo drive circuit to earth
DPower is supplied to the throttle valve control servo circuit from other
sources.
DOpen circuit in the throttle valve control servo power supply circuitDMalfunction of the throttle valve control servo
DOpen circuit in the throttle valve control servo
power supply circuit
DOpen or short circuit in the throttle valve control
servo circuit or loose connector contact
DMalfunction of throttle valve controller
OKTransient malfunction
(Refer to GROUP 00 - Points to
Note for Intermittent Malfunctions.)
OK
Check the following connector:
B-122NG
Repair
OK
Measure at the throttle valve control
servo connector B-122
DUse test harness (MB991658) to
connect the connector, and
measure at the pick-up harness.
DIgnition switch: ON
DThe voltage between terminal 1
and earth
DThe voltage between terminal 2
and earth
DThe Voltage between terminal 3
and earth
OK:
Voltage changes between 5
- 7 V when the accelerator
pedal is operated.
NOTE: Erase the diagnosis code
before the measurement
since a diagnosis code is
recorded when the harness
is disconnected.NGCheck the following connector:
D-11NG
Repair
OK
Check the trouble symptoms.
OK
Check the trouble symptoms.
OK
Check the harness wire between the
throttle valve control servo and the
throttle valve controller.NG
Repair
NG
Check the throttle valve control
servo. (Refer to P.13A-232.)NGReplace the throttle body assembly
NG
Replace the throttle valve controller.
NG
Replace the throttle valve controller.
Check the trouble symptoms.
NG
Replace the engine-A/T-ECU.
Check the operation of the throttle
valve control servo.
OK:
The throttle valve opens or
closes when the accelerator
pedal is depressed or released.


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GDI -Troubleshooting 13A-164
Code No.94 Communication line system with the throttle
valve controllerProbable cause
Range of Check
DIgnition switch: ON
DBattery voltage: 8 V or more.
DEngine: not cranking
Set Conditions
DSystem detects an error in communicationline between the engine-A/T-ECU
and the throttle valve controller, and between the throttle valve controller and
the engine-A/T-ECU.DShort in communicationline
DMalfunction of engine-A/T-ECU
DMalfunction of throttle valve controller
MUT-
IISelf-Diag Code
Is Code No.91 output?YESRefer to Code No.91, Electronic-con-
trolled throttle valve system (Refer to
P13A-161.)
NO
NG
Repair
OK
Measure at throttle valve controller
connector D-11.
DMeasure voltage at the throttle
valve controller connector
terminals.
DIgnition switch: ON
(1) The voltage between terminal 5
and earth
OK:
System voltage
(2) The voltage between terminal 22
and earth
OK:
System voltage
(3) The voltage between terminal 3
and earth
The voltage between terminal 4
and earth
The voltage between terminal 16
and earth
OK:
0.5 V or less(1) NGCheck the following connectors:
B-25X,
D-128NG
Repair
Check the trouble symptoms.OK
Check the harness wire between the
throttle valve controller and theengine
control relay, and repair if necessary.
OK
Check the trouble symptoms.
NG
Replace the engine-A/T-ECU.
(2) NGCheck the following connectors:
D-208,
D-223, E-13NG
Repair
OK
Check the harness wire between the
throttle valve controller and the ignition
switch, and repair if necessary.
(3) NGCheck the following connector:
D-14NG
Repair
OK
Check the harness wire between the
throttle valve controller and earth, and
repair if necessary.
OK
Check the following connectors:
D-119, D-122NG
Repair
OK
Check the harness wire between the
throttle valve controller and the
engine-A/T-ECU.NG
Repair
NG
Replace the throttle valve controller.
Check the following connector:
D-11


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GDI -Troubleshooting 13A-171
Inspection procedure 5
No initial combustion (starting impossible)
Probable cause
In cases such as the above, the cause is probably that a sparkplug is
defective, or that the supply of fuel to the combustion chamber is defective.
In addition, foreign materials (water, kerosene, etc.) may be mixed with the fuel.DMalfunction of the fuel supply system
DMalfunction of the ignition system
DMalfunction of the engine-A/T-ECU
NGRepair
OK
MUT-
IIData list
22 Crankanglesensor (Refer to P.13A-198.)NGCheck the crankanglesensor system.
(Refer to P.13A-140, code No.22.)
YES
MUT-
IIActuator Test
07 Fuel pump(low pressure) (Refer to P.13A-203.)NGCheck fuelpump(low pressure) system
(Refer to P.13A-193, Inspection procedure 29.)
OK
Does the camshaft rotate when theengine is cranking?NOCheck if thetiming belt isbroken ordamaged.
NO
MUT-
IIData list
16 Battery voltage (Refer to P.13A-198.)NGCheck theengine controlrelay and ignition switch-IG system
(Refer to P.13A-190, Inspection procedure 25.)
OK
MUT-
IISelf-Diag Code
Is a diagnosis code set?YESRefer to P.13A-130, INSPECTION CHART FOR DIAGNOSIS
CODES
Check battery voltage when cranking.
OK:
8 V or higherNGCheck the battery.
OK
Is starting good if the engine iscranked with the accelerator
pedalslightly depressed?YESDClean the throttle valve area. (Refer to P.13A-220.)
DCheck and adjust the throttle position sensor (Refer to
P.13A-220.)
OK
MUT-
IIData list
79 Throttle position sensor (1st channel) (Refer to P.13A-198.)NGCheck the throttle position sensor (1st channel) system
(Refer to P.13A-158, code No.79.)
OK
MUT-
IIData list
21 Engine coolant temperature sensor (Refer to P.13A-198.)NGCheck theengine coolant temperaturesensor system
(Refer to P.13A-138, code No.21.)
OK
Measure low fuel pressure between the fuelpump(low
pressure) and fuelpump (highpressure) (Refer to P.13A-222.)NGRepair
OK
To the nextpage
NO
Adjust the throttle position sensor (Refer to P.13A-220.)
NG
Measure at injector driver connector B-19
DDisconnect the connector, and measure at the harness
side.
DThe voltage between terminals 4, 12, 21 and earth
(Ignition switch: ON)
OK
Battery voltage
Check fuel leakage (Refer to P.13A-225.)OK
Check the injector driver system.
(Refer to P.13A-196, Inspection procedure 34.) NG


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