2000 Citroen C5 Gearbox

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INJECTION
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
159
Component (diagr.) Supplier Reference Observations
Preheater unit41NAGARES 960411P
CARTIER 735068
Preheater plugs42CHAMPION CH170
BOSCH0250202032
Coolant temperature sensor8ELECTRIFIL Fixed on the coolant outlet housing
Electronic immobiliser37
Accelerator pedal sensor9PHILIPS
Brake pedal switch 11 aOpen at rest
11 bClosed at rest
Clutch pedal switch12
Additional heating control relay
47
Additional heating46 a
Boiler heater elements46 b
Air conditioning compressor45
Automatic gearbox ECU44
Cruise control switch43

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INJECTION
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Component (diagr.) Supplier Reference Observations
88 way connector. Flash eprom type sequential
Ignition injection ECU19BOSCHEDC 15C2 injection (reprogrammable eprom). Installed in the
electronic ECUs compartment.
Injection double relay52BITRON 240 10915 way black connector. Installed in the electronic
ECUs compartment.
Battery51VA R TAL2 – 12 volts
Engine compartment.
400 amps
Atmospheric pressure sensor18BOSCHIncorporated in the injection ECU.
Central diagnostic socket50In the passenger compartment.
Diagnostic warning lamp27Incorporated in the dashboard instrument panel.
Vehicle speed sensor53EATON On the gearbox.
Preheater warning lamp26Incorporated in the dashboard instrument panel.
Rev counter24Incorporated in the dashboard instrument panel.
Trip computer23Incorporated in the dashboard instrument panel.
Engine speed sensor60ELECTRIFIL
Camshaft position sensor61ELECTRIFIL Airgap value : 1,2 mm.
Preheater unit57NAGARES 960411P
CARTIER 51299011
Preheater plug62CHAMPION CH170
BERU 0100226344
Electrical circuit

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INJECTION
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Electrical circuit (continued)
Component (diagr.) Supplier Reference Observations
Coolant temperature sensor46ELECTRIFIL 962859028A Fixed on the coolant outlet housing
Accelerator pedal sensor54
Brake pedal switch36PHILIPS
56
Clutch pedal switch55
Additional heating control
relay1
Additional heating2 aOpen at rest
Boiler elements2 bClosed at rest
Air conditioning compressor 30
Automatic gearbox ECU22
Cruise control switch34
Heated rear screen20
ESP ECU21
«Service» warning lamp25
Cooling fan29
Fuel cap warning lamp28
Coolant temperature alert warning lamp31
Coolant temperature indicator32

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CLUTCH
GEARBOX
DRIVESHAFTS
SPEEDOMETER
An E.E.C. decree of 25 June 1976, regulates the speed displayed by the speedmeter in relation to the actual speed travelled.
This decree stipulates :
- The speed indicated by a speedometer must never be lower than the actual vehicle speed.
- Between the speed displayed «SD»and the speed travelled «ST», there must always be the following relationship :
VR < VL < 1.10 VR + 4 Km/h
Example : For an actual speed of 100 Kphthe speed displayed by the speedometer may be between 100and 114 Kph.
The speed indicated by the speedometer may be influenced by :
- The speedometer.
- The tyres fitted to the vehicle.
- The final drive ratio.
- The speedometer drive ratio.
Any of these components can be checked without removing them from the vehicle. (See information note N° 78-85 TT of 19 October 1978).
NOTE :Before replacing the speedometer, check the conformity of the following points :
- The tyres fitted to the vehicle.
- The gearbox final drive ratio.
- The speedometer drive ratio.

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CLUTCH
GEARBOX
DRIVESHAFTS
CLUTCH SPECIFICATION
Engine type
Gearbox type
Supplier
Mechanism / type
Clutch disc
Identification
of
springs
No. of splines
Ø of lining. Ext/Int
Quality of lining
Petrol
1.8i 16V 2.0i 16V 2.0 HPi 3.0i V6
6FZ RFN RLZ RHY
BE4/5 ML/5
VALEO
230 DNG 4700 230 DNG 4700 R 242 T 6500
11 R 10X 12 R 14X 11 R 14X 11 A 14X
4 Outer 4 Red
4 Blue4 Blue
4 Inner 4 Grey / Blue 4 Green
18
228/155 242/162
F 410 F 808 DS F 410 F 808

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CLUTCH
GEARBOX
DRIVESHAFTS
CLUTCH SPECIFICATION
Engine type
Gearbox type
Supplier
Mechanism / type
Clutch disc
Identification
of
springs
No. of splines
Ø of lining. Ext/Int
Quality of lining
Diesel
2.0 HDi 2.2 HDi
RHY RHZ 4HX
BE4/5 ML/5
LUK
230 P 4700 225 T 5700 242 T 6500
Damping performed by engine flywheel
4 outer
2 InnerDamping performed by engine flywheel
18
228/155 225/150 242/162
F 408 F 808

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CLUTCH
GEARBOX
DRIVESHAFTS
GEARBOX AND TYRE SPECIFICATIONS
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Petrol
Petrol
18i 16V 2.0i 16V 2.0 HPi
Automatic Automatic
6FZ RFN RLZ
195/65 R15 – 1.93 m 195/65 R15 – 1.93 m
BE4/5 AL4 BE4/5 AL4 BE4/5
20 DL 29 20 TP 44 20 DL 30 20 TP 42 20 DL 31
19x79 21x73 19x79 23x73 19x77
22x18 52x67 22x18 52x67 None
3.0i V6
Automatic
XFX
215/55 R16 – 1.96 m.
ML/5 4 HP 20
20 LE 95 20 HZ 13
16x65 20x69
None 59x68

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CLUTCH
GEARBOX
DRIVESHAFTS
GEARBOX AND TYRE SPECIFICATIONS
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Diesel
2.0 HDi 2.2 HDi
Automatic Automatic
RHY RHZ 4HX
195/65 R15 – 1.93 m 215/65 R16 – 1.96 m.
BE4/5 ML/5 AL4 ML/5 4 HP 20
20 DL 32 20 LE 94 20 TP 43 20 LE 96 20 HZ 20
19x75 16x65 25x68 17x67 23x66
None None 52x67 None 59x68