2000 Citroen C5 Gearbox

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ-RFN-RLZ-RHY
Identification.
CLUTCH
GEARBOX
DRIVESHAFTS
Identification.
(a)Marking zone
(Sequence and serial no.).
(b)Location of identification label.
B2CP3BNCB2CP3BPD

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
(1)Primary shaft.
(2)Clutch bearing guide.
(3) Gearbox casing.
(4)Clutch housing.
(5) Reverse idle.
(6)Drive gear (3rd gear).
(7)3rd /4th gear synchroniser
(8)Drive gear (4th gear).
(9) Drive gear (5th gear).
(10) 5th gear synchroniser.
(11) Driven gear (5th gear).
(12)Driven gear (3rd / 4th gear )
(13) Driven gear (2nd gear).
(14)1st / 2nd gear synchroniser
(15) Driven gear (1st gear).
(16)Secondary shaft.
(17) Differential gear.
(18)Satellite gears.
(19)Planet gears.
(20) Differential housing.(21)Speedometer drive.
(22)Extension.
«c» Adjusting shims :0,7 to 2,4 mm.
(From 0,10 to 0,10 mm)
«d» Adjusting shims:1,4 à 1,6 mm.
(From 0,10 to 0,10 mm)
Tightening torques m.daN.
(23)Clutch bearing guide1.25
(24)Clutch housing1.3
(25) Secondary shaft nut7.25
(26)Yoke retaining screw6.5
(27)Reverse gear screw 1.5
(28) Reverse gear switch6.5
Reverse gear switch2.5
B2CP3BQP

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
CLUTCH
GEARBOX
DRIVESHAFTS
B2CP3BRD
Tightening torques m.daN.
(29)Differential housing5
(30) Breather pipe1.7
(31)Rear housing cover screws1.25
(32) Top-up plug 2.2
(33) Differential housing screws1.25
(34) Drain plug screw 3.5

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Recommendations - Precautions
B2CP3BLD
(1) Drain plug.
(2)Filling and top-up plug.
(3)Air vent.
NOTE : The air vent aperture can be used for filling.
Quality of oil.
- See chapter on lubrication page 19.
Quantity of oil.
- Gearbox empty= 1.9 litres.
- After draining= 1.8 litres.

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
B2CP3CJD
Gear controls
[1]Gear lever positioning tool 8605-T.
(1) Gear engagement ball-joint Ø 10 mm.
(2)Gear control lever
(3) Gear engagement control cable.
(4)Gear selection control cable.
(5)Cable selection locking ley.
(6)Gear selection ball-joint Ø 10 mm.

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Gear selection control cable. Gear engagement control cable.
B2CP3CKDB2CP3CLD
Left hand drive Right hand drive Left hand drive Right hand drive
Length A 730 ± 3 mm Length G 700 ± 3 mm
Length B 937.5 ± 7.5 mm Length H 983 ± 7.5 mm
Note : See adjustments: page 181

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
CLUTCH
GEARBOX
DRIVESHAFTS
B2CP3CVDB2CP3CWCB2CP3CXC
Adjustments.
WARNING : Control cables should be adjusted each time the gearbox is
removed or cables changed.
WARNING : Do not use oil to detach the ball-joints.
To release the ball-joint, press at the centre «a»then pull the ball-joint upwards.
Ball-joints alone can be changed by removing the unlocking key with the aid of two
thin screwdrivers, unclip at «b».
To unlock the ball-joint, turn in the direction of the arrow «c».

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX CONTROLS
Engines : 6FZ - RFN - RLZ - RHY
Tools.
[1]Tool for positioning the gearbox control lever8605-T Tool kit 9040-T
Adjustments.
Cables should be adjusted each time the gearbox, gear controls or power unit are removed.
Adjustment principles :
- Lock the gear lever in neutral position, using tool [1].
- Position the gearbox in neutral.
- Anchor the ball-joints on the gearbox levers.
- Lock the cable lengths with the ball-joint locking keys.
Inside the vehicle.
- Remove the central console (See corresponding operation).
- Remove the plastic blank at (a).
- Insert tool[1]fully and rotate a quarter turn to lock the gear control lever.
- At neutral.
B2CP3E7C