Page 3 of 259

Downloaded from www.Manualslib.com manuals search engine INJECTION
Idling - antipollution 111
Petrol injection 112
Emission standards 113 - 119
Prohibited operations : HDi 120 - 121
Safety requirements : HDi 122 - 123
Checking the fuel supply circuit 124 - 125
Checking the air supply circuit 126 - 130
Exhaust gas recycling 131 - 134
Checking turbo pressure 135 - 138
Features of injection systems 139 - 168
IGNITION
Sparking plugs 169
CLUTCH-GEARBOX
Speedometers 170
Clutch specifications 171 - 172
Gearbox and tyre specifications 173 - 174
BE4/5 gearbox controls 175 - 183
ML/5 gearbox controls 184 - 192
AL4-4HP20 gearbox controls 193 - 203
Driveshafts 204
AXLES-SUSPENSION
Wheels and tyres 205 - 211
Axle geometry 212 - 214
Front and rear axle 215 - 216Suspension 217 - 220
Steering specifications 221 - 222
BRAKES
Brake specifications 223 - 228
Handbrake adjustment 229
Bleeding and filling braking system 230 - 233
HYDRAULICS
Specifications 234 - 237
Suspension spheres 238 - 240
ELECTRICAL
Starter motors 241
Alternators 242
Charging circuit 243
AIR CONDITIONING
Quantities in R 134a aircon system 244
Special features 245
Pollen filter 246
Dryer cartridge 247 - 249
Checking oil level 250 - 251
Checking pressures 252
Air conditioning : 6FN-RFN-RLZ 253
Air conditioning circuit : XFX 254
Air conditioning circuit : RHY-RHZ 255
Air conditioning circuit : 4HX 256
INDEX
GENERAL
Identification of vehicles 1 - 4
General : Dimensions 5 - 6
Weight specifications 7 - 8
Towing specifications 9 - 10
Lifting / supporting the vehicle 11 - 14
Capacities 15 - 18
Lubricants 19 - 32
ENGINES
Engine specifications 34 - 58
Cylinder head marking / tightening
6FZ-RFN-RLZ 38
XFX 51 - 52
RHY-RLZ 55 - 56
4HX 57 - 58
Auxiliaries drive belt 59 - 68
Checking and setting valve timing 69 - 90
Power unit suspension 91 - 95
Exhaust system 96 - 100
Cooling system 101 - 107
Checking oil pressures 108
Oil filter 109
Filling and bleeding engine coolant 110
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AXLES
SUSPENSION
STEERING
L1
The dimension«L1» for checking front height is between the level of
the front subframe «b» and the wheel axis «a».
This method eliminates all the variations in measurement due to :
Different wheel fiittings.
Vehicle loading.
Wear or incorrect inflation of tyres.
(Measuring from the wheel axis : tool 8006-T)
AXLE GEOMETRY
General adjustment conditions
Rear height Front height
NOTE : After each movement of the vehicle body, and before each mea-
surement :
- Move the vehicle slightly forwards and backwards, by turning the road
wheel by hand.- Check the tyre pressures.
- Release the handbrake.
- Place the manual height control in the «NORMAL» position.
- Engine running.
L2
The dimension«L2»for checking rear height is between the measuring
zone «b» and the wheel axis «a».
H1 = R1 - L1
H1 = Front height(± 6 mm).
R1 =Wheel radius(mm).
L1 = Theoretical dimension between the level of the front subframe and
the wheel axis.H2 = R2 + L2
H2 = Rear height (± 6 mm).
R2 = Wheel radius(mm).
L2 = Theoretical dimension between the measuring zone on the cross-
member support and the wheel axis.
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BRAKES
BRAKE SPECIFICATIONS
Braking system specifications
- Braking circuit at «X».
- Front brakes with ventilated discs.
- Rear brakes with non-ventilated discs.
- Handbrake lever controlling cables acting on the
front wheels.
- The compensator and main brake limiter functions
are assured by the ABS EBD system fitted as
standard at the factory on all versions.
NOTE : EBD = Electronic Brakeforce Distribution Braking circuit
B3FP12WD
Page 232 of 259
Downloaded from www.Manualslib.com manuals search engine B3FP12JD
HANDBRAKE (Adjustment)
Adjustment
- Remove the rear ashtray from the handbrake console.
- (1) Nut for adjusting the tension of the handbrake
cables.
- Raise and support the vehicle with the front wheels
hanging free.
- Check the correct routing of the brake cables under the
vehicle.
- Apply and release the handbrake 10 times.
- Set the handbrake to the 5th notch.
- Tighten the nut (1) until the front brakes are applied.
- Pull the handbrake lever vigorously4 to 5 times.
- Set the handbrake to the 5th notch.
- Check that the front brakes are applied.
- With the handbrake released, check that the wheels
can be turned freely by hand.
- Lower the vehicle.
- Refit the rear ashtray to the handbrake console.
229BRAKES