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Downloaded from www.Manualslib.com manuals search engine INJECTION
Idling - antipollution 111
Petrol injection 112
Emission standards 113 - 119
Prohibited operations : HDi 120 - 121
Safety requirements : HDi 122 - 123
Checking the fuel supply circuit 124 - 125
Checking the air supply circuit 126 - 130
Exhaust gas recycling 131 - 134
Checking turbo pressure 135 - 138
Features of injection systems 139 - 168
IGNITION
Sparking plugs 169
CLUTCH-GEARBOX
Speedometers 170
Clutch specifications 171 - 172
Gearbox and tyre specifications 173 - 174
BE4/5 gearbox controls 175 - 183
ML/5 gearbox controls 184 - 192
AL4-4HP20 gearbox controls 193 - 203
Driveshafts 204
AXLES-SUSPENSION
Wheels and tyres 205 - 211
Axle geometry 212 - 214
Front and rear axle 215 - 216Suspension 217 - 220
Steering specifications 221 - 222
BRAKES
Brake specifications 223 - 228
Handbrake adjustment 229
Bleeding and filling braking system 230 - 233
HYDRAULICS
Specifications 234 - 237
Suspension spheres 238 - 240
ELECTRICAL
Starter motors 241
Alternators 242
Charging circuit 243
AIR CONDITIONING
Quantities in R 134a aircon system 244
Special features 245
Pollen filter 246
Dryer cartridge 247 - 249
Checking oil level 250 - 251
Checking pressures 252
Air conditioning : 6FN-RFN-RLZ 253
Air conditioning circuit : XFX 254
Air conditioning circuit : RHY-RHZ 255
Air conditioning circuit : 4HX 256
INDEX
GENERAL
Identification of vehicles 1 - 4
General : Dimensions 5 - 6
Weight specifications 7 - 8
Towing specifications 9 - 10
Lifting / supporting the vehicle 11 - 14
Capacities 15 - 18
Lubricants 19 - 32
ENGINES
Engine specifications 34 - 58
Cylinder head marking / tightening
6FZ-RFN-RLZ 38
XFX 51 - 52
RHY-RLZ 55 - 56
4HX 57 - 58
Auxiliaries drive belt 59 - 68
Checking and setting valve timing 69 - 90
Power unit suspension 91 - 95
Exhaust system 96 - 100
Cooling system 101 - 107
Checking oil pressures 108
Oil filter 109
Filling and bleeding engine coolant 110
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Downloaded from www.Manualslib.com manuals search engine GENERAL
5
GENERAL SPECIFICATION : DIMENSIONS
E1AP08TD
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Downloaded from www.Manualslib.com manuals search engine GENERAL
6
GENERAL SPECIFICATION : DIMENSIONS
Exterior dimensions (mm)
Dimensions and interior volumes (mm)
VehiclesAll types
(except 3.0i V6 and 2.2 HDi)2.2 HDi 3.0i V6
Wheel base A 2750
Length (overall) B 4618
Rear track on the ground C 1509 1495 1493
Front track on the ground D 1544 1530 1528
Width (overall) E 1770
Height (overall) (
*) F 1476
Front overhang G 971
Rear overhang H 897
(
*) = Vehicle in running order (vehicle empty, levels topped up).
Elbow width, front1538
Elbow width, rear1520
Height of boot below parcel shelf554
Minimum floor width1170
Boot depth at floor level985
Volume of boot below parcel shelf (dm
3)456
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Downloaded from www.Manualslib.com manuals search engine GENERAL
Versions 1.8i16V 2.0i16V 2.0 HPi 3.0i V6 1.8i16V 2.0i16V 3.0i V6
6FZ RFN RLZ XFX 6FZ RFN XFX
Gearbox typeBE4/5 ML/5 AL4 4 HP 20
Payload520 527 520 530 520 520 500
Unladen weight in running order1290 1318 1325 1480 1315 1325 1520
Gross vehicle weight1810 1845 1845 2010 1835 1845 2020
Gross train weight3310 3345 3345 3610 3335 3345 3420
Maximum trailer weight without brakes660 695 700 750 695 700 750
Maximum trailer weight with brakes
Incline 12%1500 1500 1500 1600 1500 1500 1400
Incline 10%1550 1600 1600 1700 1550 1600 1700
Incline 8%1800 1900 1900 2000 1800 1900 2000
Maximum nose weight75
Maximum roof rack load75
7
GENERAL SPECIFICATION : WEIGHTS
Exterior dimensions (mm)
Manual gearbox Automatic gearbox
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Downloaded from www.Manualslib.com manuals search engine GENERAL
8
Versions 2.0 HDi 2 .0 HDi 2.2 HDi 2.0 HDi 2.2 HDi
RHY RHZ 4HX RHZ 4HX
Gearbox typeBE4/5 ML/5 AL4 4 HP 20
Payload520 520 500 500 500
Unladen weight in running order1360 1385 1485 1410 1520
Gross vehicle weight1880 1905 1985 1910 2020
Gross train weight3380 3405 3485 3410 3120
Maximum trailer weight without brakes715 730 750 740 750
Maximum trailer weight with brakes
Incline 12%1500 1500 1500 1500 1500
Incline 10%1600 1600 1700 1600 1700
Incline 8%2000 2000 2000 2000 1800
Maximum nose weight75
Maximum roof rack load75
GENERAL SPECIFICATION : WEIGHTS
Exterior dimensions (mm)
Manual gearbox Automatic gearbox