Page 45 of 259
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42 Camshaft bearing cover
- Tightening1 ± 0.1
- Pre-tightening0.5 ± 0.1 0.5 (Ø6)
- Tightening0.9 ± 0.1 1 ± 0.1 1±0.1(Ø10)
Exhaust manifold
- Pre-tightening1.5
- Tightening3.5 ± 0.3 2 ± 0.2 3 ± 0.3
Valve cover
- Pre-tightening0.5 0.5 ± 0.15
- Tightening1.1 ± 0.1 0.9 ± 0.1 0.8 ± 0.1 0.9 ± 0.1
Camshaft pulley hub 7.5 ± 0.7 4.3 ± 0.5
Hub pulley2 ± 0.2
Flywheel / Clutch
Flywheel
- Pre-tightening2 ± 0.2 1.5
- Tightening21° ± 3° 4.8 ± 0.5 4.7 ± 0.4
Clutch plate 2 ± 0.2 2 ± 0.2
Engines : 6FZ-RFN-RLZ-RHY-RHZ-4HX
Cylinder headDiesel Petrol
6FZ RFN RLZ RHY RHZ 4HX
SPECIAL FEATURES : TIGHTENING TORQUES ( m.daN)
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46
Engine : XFX
SPECIAL FEATURES : TIGHTENING TORQUES ( m.daN)
(5) Exhaust manifold
(Equipped with a new seal).
- Pre-tightening1 ± 0.1
- Tightening3 ± 0.3
(6) Con-rod caps
- Tightening2 ± 0.2
- Angular tightening74°
(7) Flywheel.
- Tightening2 ± 0.2
- Angular tightening60°
B1JP02LD
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INJECTION
FEATURES OF BOSCH ME 7.4.6 MULTIPOINT INJECTION SYSTEM
Electrical circuit
(diagr.) Component Supplier Reference Observations
30Ignition injection ECU
29Multifunction double relay
(incorporated in the engine fusebox)
24Power steering pressure sensor
27Inlet air thermal sensor
13Camshaft position sensor
23Knock sensor
22Engine coolant thermal sensor
12Engine speed sensor128 way connector, flash eprom type sequential injection
(reprogrammable eprom). Installed in the ECU compartment.
Main relay 1, 16 way grey connector.
Main relay 2, 16 way green connector
Power relay 3, 16 way black connector
Installed in the ECU compartment.
2 way blue connector, switch opens at 20 Bars, for ECU
information (steering wheel on full lock). Ring seal marked
violet, fixed on the power steering 4 way hydraulic union,
beneath the vehicle.
2 way grey connector, fixed on the air filter inlet duct.
3 way grey connector, fixed on the inlet camshaft bearing
cap cover.
3 way green connector, fixed on the central part of the engine
block V.
ESSENTIAL : respect the tightening torque 2 ± 0,2 m.daN.
2 way green connector, fixed on the coolant outlet housing.
Tighten to 2 ± 0.2 m.daN
2 way black connector, fixed on the gearbox clutch casing. BOSCH
SIEMENS
BITRON
JAEGER
ELECTRIFIL
BOSCH
DAV
ELECTRIFIL
ELECTRIFILME 7.4.6
0261206418
S210500000
402 084 01
14 43 25
026123125
402 243 03
14 43 32
14 43 28
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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Identification (continued)
(1) Primary shaft.
(2)Clutch bearing guide.
(3) Clutch housing
(4)Gearbox casing.
(5)Oil channel
(6) Primary shaft bearing adjustment shim.
(7)Drive gear (5th)
(8)Secondary shaft.
(9) Driven gear (1st)
(10)Satellite gears.
(11)Speedometer screw.
(12)Speedometer drive.
(13)Planet gears.
(14)Differential housing
(15) Differential gearwheel.
(16)Differential bearing stop plate.
(17)1st/2nd gear synchroniser and
reverse gear driven gear.(18) Driven gear (2nd)
(19)Driven gears (3rd)
(20)3rd/4th gear synchroniser.
(21)Driven gears (4th)
(22)Driven gears (5th)
(23)5th gear synchroniser.
(24)Planet gear adjustment shim.
Tightening torques m.daN.
(25) Clutch bearing guide2 ± 0,2
(26) Secondary shaft nut17 ± 1,5
(27) Differential screw7,5 ± 0,5
B2CP3CNP
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CLUTCH
GEARBOX
DRIVESHAFTS
2 ± 0.2
DRIVESHAFTS - GEARBOX
Tightening torques (m.daN)
Driveshaft
bearing Engines Vehicles GearboxRight Left Tool kitGearbox oil seal mandrels
32.5 ± 1.57114-T.X
9017-T.C
0338 J1
0338 J3
8010-T.D
8010-T.K17114-T.W
5701-T.A
0338 H1
0338 H2
8010-T.J
8010-T.K27116-T
9017-T
0338
8010-T Driveshaft
nut
6FZ - RFN - RLZ
RHY
XFX
RHZ - 4HX
6FZ - RFN - RHZ
XFX - 4HX BE4/5
ML/5
AL4
4 HP20 CITROËN
C5
Tightening torques (m.daN) of the wheel bolts
CITROËN C5Steel
Alloy9 ± 0.5
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WHEELS AND TYRES
Inflation pressures Wheel bolts
The label giving the recommended inflation pressures is affixed to the
front left hand door pillar.
a - Type of tyre.
b -Tyre specifications.
c -Recommended tyre inflation pressures(unladen and laden)
d -Recommended tyre inflation pressures for the spare wheel.(1)Wheel bolt
(For all rim types).
(2) Wheel in light alloy or steel alloy
(3) Spare wheel («Space-saver»type ).
Tightening torque
9 ± 0.5 m.daN.
AXLES
SUSPENSION
STEERINGB2GPOONDB2GPOOJD
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AXLES
SUSPENSION
STEERING
WHEELS AND TYRES
Special features (continued)
Under-inflation detection device.
- Vehicles equipped with the under-inflation detection system are identifiable by the presence of aluminium
valves.
- The under-inflation detection option is possible only on vehicles equipped with aluminium rims.
Composition :
- Four HFtransmitter modules(4)incorporated in the wheels in place of the valves, each including a lithium
battery with 10 yearsguaranteed life.
- AHF receiver incorporated in the communication module under the steering wheel (COM 2000).
- The tightening torque for the nut (5) is 0.6 ± 0.1 m.daN.
WARNING :
- Each time a tyre is replaced, the valve (6) must be replaced.
- Each time a rim is replaced, the seal (7) must be replaced.
- Each time a valve is replaced, it is necessary to have the transmitter recognised by the BSI, with
the aid of a diagnostic tool.
B2GPOOUC
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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques m.daN.
(1) Suspension leg upper fixing7 ± 0.7
(2) Suspension leg fixing on bodyshell4.3 ± 0.6
(3) Anti-roll bar link rod upper fixing6.4 ± 0.6
(4) Anti-roll bar link rod upper fixing6.4 ± 0.6
(5) Ball-joint fixing4.5 ± 0.4
(6) Ball-joint fixing on pivot25 ± 2.5
(7)Suspension leg upper fixing on pivot5.4 ± 0.5
(8)Hub nut32.5± 2.6
(9) Wheel fixing9 ± 1
(10)Arm front fixing13 ± 1.3
(11)Arm rear fixing8 ± 0.8
(12) Anti-roll bar bearing fixing on subframe4.2 ± 0.6
Stabiliser bar fixing on subframe6.6 ± 0.6
Anti-roll bar
Engines Diameter (mm) Colour ref.
All types (exc. ES9J4) 23.5 Yellow
ES9J4 24.5 White
NOTE : The geometry specifications are given with the suspension
specifications.
B3CP05VPB3CP05WD