
1. Specifications
A: 2200 cc MODEL
Lubrication methodForced lubrication
Oil pumpPump type Trochoid type
Number of teethInner rotor 9
Outer rotor 10
Outer rotor diameter´thickness 78´9 mm (3.07´0.35 in)
Tip clearance between inner and outer rotorSTANDARD 0.04 Ð 0.14 mm (0.0016 Ð 0.0055 in)
LIMIT 0.18 mm (0.0071 in)
Side clearance between inner rotor and
pump caseSTANDARD 0.02 Ð 0.07 mm (0.0008 Ð 0.0028 in)
LIMIT 0.15 mm (0.0059 in)
Case clearance between outer rotor and
pump caseSTANDARD 0.10 Ð 0.175 mm (0.0039 Ð 0.0069 in)
LIMIT 0.20 mm (0.0079 in)
Capacity at
80ÉC (176ÉF)700 rpm Discharge- pressure 98 kPa (1.0 kg/cm
2, 14 psi) or more
- quantity 4.2(4.4 US qt, 3.7 Imp qt)/min.
5,000 rpm Discharge- pressure 294 kPa (3.0 kg/cm
2, 43 psi) or more
- quantity 42.0(11.10 US gal, 9.24 Imp gal)/min.
Relief valve operation pressure 490 kPa (5.0 kg/cm
2, 71 psi)
Oil filterTypeFull-flow filter type
Filtration area 1,000 cm
2(155 sq in)
By-pass valve opening pressure 157 kPa (1.6 kg/cm2, 23 psi)
Outer diameter´width 80´70 mm (3.15´2.76 in)
Oil filter to engine thread size M 20´1.5
Relief valve (on rocker shaft) operation pressure 69 kPa (0.7 kg/cm
2, 10 psi)
Oil pressure
switchType Immersed contact point type
Working voltage Ð wattage 12 V Ð 3.4 W or less
Warning light activation pressure 14.7 kPa (0.15 kg/cm
2, 2.1 psi)
Proof pressure More than 981 kPa (10 kg/cm2, 142 psi)
Oil pan capacity4.0(4.2 US qt, 3.5 Imp qt)
2
2-4[S1A0]SPECIFICATIONS AND SERVICE DATA
1. Specifications

B: 2500 cc MODEL
Lubrication methodForced lubrication
Oil pumpPump type Trochoid type
Number of teethInner rotor 9
Outer rotor 10
Outer rotor diameter´thickness 78´10 mm (3.07´0.39 in)
Tip clearance between inner and outer rotorSTANDARD 0.04 Ð 0.14 mm (0.0016 Ð 0.0055 in)
LIMIT 0.18 mm (0.0071 in)
Side clearance between inner rotor and pump
caseSTANDARD 0.02 Ð 0.07 mm (0.0008 Ð 0.0028 in)
LIMIT 0.15 mm (0.0059 in)
Case clearance between outer rotor and
pump caseSTANDARD 0.10 Ð 0.175 mm (0.0039 Ð 0.0069 in)
LIMIT 0.20 mm (0.0079 in)
Capacity at
80ÉC (176ÉF)600 rpm Discharge- pressure 98 kPa (1.0 kg/cm
2, 14 psi) or more
- quantity 4.6(4.9 US qt, 4.0 Imp qt)/min.
5,000 rpm Discharge- pressure 294 kPa (3.0 kg/cm
2, 43 psi) or more
- quantity 47.0(12.4 US gal, 10.3 Imp gal)/min.
Relief valve operation pressure 588 kPa (6.0 kg/cm
2, 85 psi)
Oil filterTypeFull-flow filter type
Filtration area 1,000 cm
2(155 sq in)
By-pass valve opening pressure 157 kPa (1.6 kg/cm2, 23 psi)
Outer diameter´width 80´70 mm (3.15´2.76 in)
Oil filter to engine thread size M 20´1.5
Oil pressure
switchType Immersed contact point type
Working voltage Ð wattage 12 V Ð 3.4 W or less
Warning light activation pressure 14.7 kPa (0.15 kg/cm
2, 2.1 psi)
Proof pressure More than 981 kPa (10 kg/cm2, 142 psi)
Oil pan capacity4.5(4.8 US qt, 4.0 Imp qt)
3
[S1B0]2-4SPECIFICATIONS AND SERVICE DATA
1. Specifications

15) Install radiator upper brackets.
Tightening torque:
18
±5 N´m (1.8±0.5 kg-m, 13±4 ft-lb)
B2M0320
16) Install air intake duct and air cleaner assem-
bly. (2200 cc California spec. vehicles)
B2M2771
17) Install air intake duct and air intake chamber.
(Except 2200 cc California spec. vehicles)
B2M2772
18) Fill engine oil through filler pipe up to upper
point of level gauge.
Engine oil capacity:
2200 cc ; Upper level
4.0
(4.2 US qt, 3.5 Imp qt)
2200 cc ; Lower level
3.0
(3.2 US qt, 2.6 Imp qt)
2500 cc ; Upper level
4.5
(4.8 US qt, 4.0 Imp qt)
2500 cc ; Lower level
3.5
(3.7 US qt, 3.1 Imp qt)
3. Oil Pressure Switch
A: REMOVAL
1) Remove alternator from bracket.
(1) Disconnect connector and terminal from
generator.
H6M0402
(2) Remove V-belt cover.
B2M0017
(3) Loosen lock bolt and slider bolt, and remove
front side V-belt.
(4) Remove bolts which install generator on
bracket.
H2M1499
16
2-4[W3A0]SERVICE PROCEDURE
3. Oil Pressure Switch

15) Install radiator upper brackets.
Tightening torque:
18
±5 N´m (1.8±0.5 kg-m, 13±4 ft-lb)
B2M0320
16) Install air intake duct and air cleaner assem-
bly. (2200 cc California spec. vehicles)
B2M2771
17) Install air intake duct and air intake chamber.
(Except 2200 cc California spec. vehicles)
B2M2772
18) Fill engine oil through filler pipe up to upper
point of level gauge.
Engine oil capacity:
2200 cc ; Upper level
4.0
(4.2 US qt, 3.5 Imp qt)
2200 cc ; Lower level
3.0
(3.2 US qt, 2.6 Imp qt)
2500 cc ; Upper level
4.5
(4.8 US qt, 4.0 Imp qt)
2500 cc ; Lower level
3.5
(3.7 US qt, 3.1 Imp qt)
3. Oil Pressure Switch
A: REMOVAL
1) Remove alternator from bracket.
(1) Disconnect connector and terminal from
generator.
H6M0402
(2) Remove V-belt cover.
B2M0017
(3) Loosen lock bolt and slider bolt, and remove
front side V-belt.
(4) Remove bolts which install generator on
bracket.
H2M1499
16
2-4[W3A0]SERVICE PROCEDURE
3. Oil Pressure Switch

Automatic
transmis-
sionTransmis-
sionSelector positionP (Park)Transmission in
neutral, output mem-
ber immovable, and
engine start possible
R (Reverse)Transmission in
reverse for backing
N (Neutral)Transmission in
neutral, and engine
start possible
D (Drive)Automatic gear
change
1st
¬
®2nd¬
®3rd¬
®4th
3 (3rd)Automatic gear
change
1st
¬
®2nd¬
®3rd
¬4th
2 (2nd)2nd gear locked
(Deceleration pos-
sible 4th®3rd®
2nd)
1 (1st)1st gear locked
(Deceleration pos-
sible 4th®3rd®
2nd®1st)
Control method Hydraulic remote control
Oil pumpType Trochoid constant-displacement pump
Driving method Driven by engine
Number of teethInner rotor 9
Outer rotor 10
Hydraulic
controlTypeElectronic/hydraulic control [Four forward speed changes by electri-
cal signals of vehicle speed and accelerator (throttle) opening]
Fluid Dexron II or Dexron III type Automatic transmission fluid
Fluid capacity2200 cc 8.4 Ð 8.7(8.9 Ð 9.2 US qt, 7.4 Ð 7.7 Imp qt)
2500 cc 9.3 Ð 9.6(9.8 Ð 10.1 US qt, 8.2 Ð 8.4 Imp qt)
Lubrica-
tionLubrication system Forced feed lubrication with oil pump
Oil Automatic transmission fluid (above mentioned.)
Cooling Cooling system Liquid-cooled cooler incorporated in radiator
HarnessInhibitor switch 12 poles
Transmission harness 17 poles
TransferTransfer clutch Hydraulic multi-plate clutch
Plate number of transfer clutchDrive plate & driven
plate2200 cc 4
2500 cc 5
Control method Electronic, hydraulic type
LubricantThe same Automatic Transmission
Fluid used in automatic transmission.
1st reduction gear ratio 1.000 (53/53)
3
[S1A0]3-2SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential

1. Steering System
A: SPECIFICATIONS
Except OUTBACK model OUTBACK model
Whole systemMinimum turning radius m (ft) 5.3 (17.4) 5.6 (18.4)
Steering angle (Inside-Outside) 37.6É Ð 32.6É 34.4É Ð 30.2É
Steering wheel diameter mm (in) 385 (15.16)
Overall gear ratio (Turns, lock to lock) 16.5 (3.2) 19 (3.4)
GearboxType Rack and pinion, Integral
Backlash 0 (Automatically adjustable)
Valve (Power steering system) Rotary valve
Pump
(Power steering sys-
tem)Type Vane pump
Oil tank Installed on pump
Output cm
3(cu in)/rev. 7.2 (0.439)
Relief pressure kPa (kg/cm2, psi) 7,355 (75, 1,067)
Hydraulic fluid control Dropping in response to increased engine revolutions
Hydraulic fluid(US qt, Imp qt)1,000 rpm: 7 (7.4, 6.2)
3,000 rpm: 5 (5.3, 4.4)
Range of revolution rpm 500 Ð 7,500
Revolving direction Clockwise
Working fluid
(Power steering sys-
tem)Name ATF DEXRON II, IIE or III
CapacityOil tank(US qt, Imp qt) 0.35 (0.4, 0.3)
Total 0.7 (0.7, 0.6)
B: SERVICE DATA
Except OUTBACK model OUTBACK model
Steering wheel Free play mm (in) 17 (0.67)
Turning angleInner tire & wheel 37.6É 34.4É
Outer tire & wheel 32.6É 30.2É
Steering shaftClearance between steering wheel and
column cover mm (in)3.0 (0.118)
Steering gearbox
(Power steering sys-
tem)Sliding resistance N (kg, lb) 240.3 (24.5, 54.0) or less
Rack shaft play in
radial direc-
tion mm (in)0.15 (0.0059) or less
Right-turn steering Horizontal movement: 0.3 (0.012) or less
Left-turn steering Vertical movement: 0.15 (0.0059) or less
Input shaft
play mm (in)In radial direction 0.18 (0.0071) or less
In axial direction 0.1 (0.004) or less
Turning resistance N (kg, lb)Within 30 mm (1.18 in) from rack center in straight ahead
position: Less than 11.18 (1.14, 2.51)
Maximum allowable value: 12.7 (1.3, 2.9)
Oil pump
(Power steering sys-
tem)Pulley shaft mm
(in)Radial play 0.4 (0.016) or less
Axial play 0.9 (0.035) or less
PulleyDitch deflec-
tion mm (in)1.0 (0.039) or less
Resistance to rota-
tion N (kg, lb)9.22 (0.94, 2.07) or less
Regular pressure kPa (kg/cm
2, psi) 981 (10, 142) or less
Relief pressure kPa (kg/cm2, psi) 7,355 (75, 1,067)
Steering wheel effort
(Power steering sys-
tem)At standstill with engine idling on a con-
crete road N (kg, lb)31.4 (3.2, 7.1) or less
At standstill with engine stalled on a
concrete road N (kg, lb)147 (15, 33) or less
2
4-3[S1A0]SPECIFICATIONS AND SERVICE DATA
1. Steering System

1. Body Electrical
Battery Reserve capacity 82 minutes (MT), 100 minutes (AT)
Cold cranking ampere 430 amperes (MT), 490 amperes (AT)
Fuse10 A, 15 A, 20 A
Combination meter Speedometer Electric pulse type
Tachometer Electric impulse type
Water temperature gauge Thermistor cross coil type
Fuel gauge Resistance cross coil type
Charge indicator light 12 V Ð 1.4 W
Brake fluid level warning/parking brake indicator light 12 V Ð 1.4 W
AT oil temperature warning light (AWD only) 12 V Ð 1.4 W
ABS warning light 12 V Ð 1.4 W
CHECK ENGINE warning light
(Malfunction indicator lamp)12 V Ð 1.4 W
Oil pressure warning light 12 V Ð 1.4 W
AIRBAG system warning light 12 V Ð 1.4 W
Low fuel warning light 12VÐ3W
FWD indicator light 12 V Ð 1.4 W
Turn signal indicator light 12 V Ð 1.4 W (2 pieces)
Seat belt warning light 12 V Ð 1.4 W
Door open warning light 12 V Ð 1.4 W (5 pieces)
Headlight beam indicator light 12 V Ð 1.4 W
Meter illumination light12VÐ3W(2pieces)
12 V Ð 3.4 W (4 pieces)
Headlight12 V Ð 60/55 W (Halogen)
Front clearance light 12VÐ5W
Turn signal light Front 12VÐ21W
Rear 12VÐ21W
Tail/Stop light12 V Ð 5/21 W
Back-up light12VÐ21W
High-mount stop light 12VÐ18W(SEDAN),
12VÐ13W(WAGON)
License plate light 12VÐ5W
Room light12VÐ8W
Trunk room light (SEDAN) 12VÐ5W
Luggage room light (WAGON) 12VÐ13W
Spot light12VÐ8W(2pieces)
Glove box light 12 V Ð 3.4 W
Selector lever illumination light (AT model) 12 V Ð 1.7 W
Front wiper motor Input 12VÐ54Worless
Rear wiper motor Input 12VÐ42Worless
Front washer motor Pump type Centrifugal
Input 12VÐ36Worless
Rear washer motor Pump type Centrifugal
Input 12VÐ36Worless
Horn12 V Ð 350 Hz
Accessory socket Input 12 V Ð 120 W
Rear window defogger Input 12 V Ð 160 W
Indicator light 12VÐ50mA
Wiper deicer Input 12VÐ88W
Indicator light 12VÐ50mA
2
6-2[S100]SPECIFICATIONS AND SERVICE DATA
1. Body Electrical