1999 SUBARU LEGACY brake sensor

14. ABS Sensor
A: REMOVAL
1. FRONT ABS SENSOR
1) Disconnect front ABS sensor connector located
in engine compartment.
2) Remove bolts which secure sensor harness to
strut.
B4M0079A
3) Remove bolts which secure sensor harness to
body.
B4M1181A
4) Remove bolts which secure front ABS sensor to
housing, and remove front ABS sensor.
CAUTION:
IBe careful not to damage pole piece located
at tip of the sensor and teeth faces during
removal.
IDo not pull sensor harness during removal.
B4M1183A
5) Remove front disc brake caliper and disc rotor
from housing after removing front tire.6) Remove front drive shaft and housing and hub
assembly.
7) Remove tone wheel while removing hub from
housing and hub assembly.
CAUTION:
Be careful not to damage teeth faces of tone
wheel during removal.
G4M0444
2. REAR ABS SENSOR
1) Remove rear seat and disconnect rear ABS
sensor connector.
2) Remove rear sensor harness bracket from rear
trailing link and bracket.
3) Remove rear ABS sensor from rear back plate.
B4M1182A
4) Remove rear tone wheel while removing hub
from housing and hub assembly. [W2A0].>
CAUTION:
IBe careful not to damage pole piece located
at tip of the sensor and teeth faces during
removal.
IDo not pull sensor harness during removal.
B: INSPECTION
1. ABS SENSOR
1) Check pole piece of ABS sensor for foreign par-
ticles or damage. If necessary, clean pole piece or
replace ABS sensor.
52
4-4[W14A1]SERVICE PROCEDURE
14. ABS Sensor

E: INSTALLATION
1) Install ABSCM&H/U.
CAUTION:
Confirm that the specifications of the
ABSCM&H/U conforms to the vehicle specifica-
tions.
Tightening torque:
18
±5 N´m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B4M1222
2) Connect brake pipes to their correct
ABSCM&H/U connections.
Brake pipe tightening torque:
15+3/þ2N´m (1.5+0.3/þ0.2kg-m, 10.8+2.2/þ1.4ft-lb)
3) Using cable clip, secure ABSCM&H/U harness
to bracket.
4) Connect connector to ABSCM&H/U.
CAUTION:
IBe sure to remove all foreign matter from
inside the connector before connecting.
IEnsure that the ABSCM&H/U connetor is
securely locked.
5) Install air intake duct.
6) Connect ground cable to battery.
7) Bleed air from the brake system.
16. G Sensor
A: REMOVAL
1. FRONT ABS SENSOR
1) Disconnect front ABS sensor connector located
in engine compartment.
2) Remove bolts which secure sensor harness to
strut.
B4M1442A
3) Remove bolts which secure sensor harness to
body.
B4M1181A
4) Remove bolts which secure front ABS sensor to
housing, and remove front ABS sensor.
CAUTION:
IBe careful not to damage pole piece located
at tip of the sensor and teeth faces during
removal.
IDo not pull sensor harness during removal.
B4M1183A
5) Remove front disc brake caliper and disc rotor
from housing after removing front tire.
60
4-4[W15E0]SERVICE PROCEDURE
16. G Sensor

E: INSTALLATION
1) Install ABSCM&H/U.
CAUTION:
Confirm that the specifications of the
ABSCM&H/U conforms to the vehicle specifica-
tions.
Tightening torque:
18
±5 N´m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B4M1222
2) Connect brake pipes to their correct
ABSCM&H/U connections.
Brake pipe tightening torque:
15+3/þ2N´m (1.5+0.3/þ0.2kg-m, 10.8+2.2/þ1.4ft-lb)
3) Using cable clip, secure ABSCM&H/U harness
to bracket.
4) Connect connector to ABSCM&H/U.
CAUTION:
IBe sure to remove all foreign matter from
inside the connector before connecting.
IEnsure that the ABSCM&H/U connetor is
securely locked.
5) Install air intake duct.
6) Connect ground cable to battery.
7) Bleed air from the brake system.
16. G Sensor
A: REMOVAL
1. FRONT ABS SENSOR
1) Disconnect front ABS sensor connector located
in engine compartment.
2) Remove bolts which secure sensor harness to
strut.
B4M1442A
3) Remove bolts which secure sensor harness to
body.
B4M1181A
4) Remove bolts which secure front ABS sensor to
housing, and remove front ABS sensor.
CAUTION:
IBe careful not to damage pole piece located
at tip of the sensor and teeth faces during
removal.
IDo not pull sensor harness during removal.
B4M1183A
5) Remove front disc brake caliper and disc rotor
from housing after removing front tire.
60
4-4[W15E0]SERVICE PROCEDURE
16. G Sensor

4) Install front ABS sensor on strut and wheel
apron bracket.
Tightening torque:
32
±10 N´m (3.3±1.0 kg-m, 24±7 ft-lb)
B4M1442A
5) Place a thickness gauge between ABS sensor's
pole piece and tone wheel's tooth face. After stan-
dard clearance is obtained over the entire
perimeter, tighten ABS sensor on housing to speci-
fied torque.
ABS sensor standard clearance:
0.9 Ð 1.4 mm (0.035 Ð 0.055 in)
Tightening torque:
32
±10 N´m (3.3±1.0 kg-m, 24±7 ft-lb)
CAUTION:
Check the marks on the harness to make sure
that no distortion exists. (RH: white, LH: yel-
low)
NOTE:
If the clearance is outside specifications, readjust.
17. Brake Pipe
A: SUPPLEMENTAL RESTRAINT
SYSTEM ªAIRBAGº
Airbag system wiring harness is routed near the
center brake pipe.
CAUTION:
IAll Airbag system wiring harness and con-
nectors are colored yellow. Do not use electri-
cal test equipment on these circuit.
IBe careful not to damage Airbag system wir-
ing harness when servicing the center brake
pipe.
B: REMOVAL AND INSTALLATION
CAUTION:
IWhen removing and installing the brake
pipe, make sure that it is not bent.
IAfter installing the brake pipe and hose,
bleed the air.
IAfter installing the brake hose, make sure
that it does not touch the tire or suspension
assembly, etc.
Brake pipe tightening torque:
15+3/þ2N´m (1.5+0.3/þ0.2kg-m, 10.8+2.2/þ1.4ft-lb)
63
[W17B0]4-4SERVICE PROCEDURE
17. Brake Pipe

4) Install front ABS sensor on strut and wheel
apron bracket.
Tightening torque:
32
±10 N´m (3.3±1.0 kg-m, 24±7 ft-lb)
B4M1442A
5) Place a thickness gauge between ABS sensor's
pole piece and tone wheel's tooth face. After stan-
dard clearance is obtained over the entire
perimeter, tighten ABS sensor on housing to speci-
fied torque.
ABS sensor standard clearance:
0.9 Ð 1.4 mm (0.035 Ð 0.055 in)
Tightening torque:
32
±10 N´m (3.3±1.0 kg-m, 24±7 ft-lb)
CAUTION:
Check the marks on the harness to make sure
that no distortion exists. (RH: white, LH: yel-
low)
NOTE:
If the clearance is outside specifications, readjust.
17. Brake Pipe
A: SUPPLEMENTAL RESTRAINT
SYSTEM ªAIRBAGº
Airbag system wiring harness is routed near the
center brake pipe.
CAUTION:
IAll Airbag system wiring harness and con-
nectors are colored yellow. Do not use electri-
cal test equipment on these circuit.
IBe careful not to damage Airbag system wir-
ing harness when servicing the center brake
pipe.
B: REMOVAL AND INSTALLATION
CAUTION:
IWhen removing and installing the brake
pipe, make sure that it is not bent.
IAfter installing the brake pipe and hose,
bleed the air.
IAfter installing the brake hose, make sure
that it does not touch the tire or suspension
assembly, etc.
Brake pipe tightening torque:
15+3/þ2N´m (1.5+0.3/þ0.2kg-m, 10.8+2.2/þ1.4ft-lb)
63
[W17B0]4-4SERVICE PROCEDURE
17. Brake Pipe

7. Electrical Unit Location
A: LIST
Electrical unit Index No.
ABS control module
ABS G sensor (MT)
A/C compressor relay
A/C fuse
A/C main fan relay 1
A/C main fan relay 2
A/C pressure switch
A/C sub fan relay 2
ATF temperature sensor
Blower motor resistor
Blower relay
Camshaft position sensor
Check connector
Clutch switch (MT)
Crankshaft position sensor
Cruise control module
Cruise control pump
Data link connector (for
OBD-II G.S.T.)
Data link connector (for
S.S.M.)
Diagnosis connector
Diagnosis terminal (Ground)
Door lock timer
Engine control module
Engine coolant temperature
sensor
Engine hood switch (Secu-
rity)
Evaporator thermoswitch
F/B
FRESH/RECIRC actuator
Fuel pump relay
Fuel gauge module
Fuel gauge sub module
(AWD)
FWD switch (AT)
Headlight alarm relay
(Security)
Headlight relay LH
Electrical unit Index No.
Headlight relay RH
Horn relay
Hydraulic unit (ABS)
Ignition coil
Ignitor
Idle air control solenoid
valve
Illumination control module
Inhibitor switch
Knock sensor
Main fan relay
Main relay
Mass air flow sensor
Mode actuator
M/B
Oil pressure switch
Oxygen sensor
Pedal stroke sensor (TCS)
Power window and sunroof
relay
Power window circuit
breaker
Purge control solenoid valve
Rear defogger relay
Seat belt timer
Security control module
Shift lock control module
Starter interrupt relay (Secu-
rity)
Stop & brake switch (With
cruise control)
Sunroof control module
Tail and illumination relay
TCS control module
TCS motor relay
TCS valve relay
Throttle position sensor
Test mode connector
Transmission control mod-
ule
Turn & hazard module
Vehicle speed sensor 1
Vehicle speed sensor 2
133
[D7A0]6-3WIRING DIAGRAM
7. Electrical Unit Location

C: BULKHEAD WIRING HARNESS (IN ENGINE ROOM)
1. LHD MODEL
Connector Connecting to
No. Pole Color Area No. Name
B1 2 * B-2 Pressure source switching solenoid (2500 cc engine model)
B2 3 Black B-2 Boost sensor (2500 cc engine model)
B3 5 Gray B-2 Mass air flow sensor (2500 cc engine model)
B4 4 Gray B-2 AT dropping resistor
B5 2 Gray B-2 Resistor (Daytime running light)
B62 Gray B-2 ABS front sensor RH
2 Brown B-2 ABS front sensor RH (Outback with step roof)
B7 4 * B-2 Cruise control pump
B8 6 * A-2 Front wiper motor
B9 2 Black A-2 FWD switch (AT)
B10 2 Brown B-2 A/C pressure switch
B11 20 * B-3 T4
Transmission (AT)
B12 12 Gray B-2 T3
B13 6 Gray B-3 Ignitor (2500 cc engine model)
B14 1 Black B-3 Starter (Magnet)
B152 Gray B-3 ABS front sensor LH
2 Brown B-3 ABS front sensor LH (Outback with step roof)
B16 2 Gray B-3 Brake fluid level switch
B17 3 * B-2 Vehicle speed sensor (MT)
B18 3 Dark gray B-2 Front oxygen sensor (2500 cc engine model)
B194 * B-2 T5Rear oxygen sensor cord (2500 cc engine except California
model)
4 * B-2 Rear oxygen sensor (2500 cc engine California model)
B206 Light gray B-2 E1 Engine wiring harness (2500 cc engine model)
10 * B-2 E1 Engine wiring harness (2200 cc engine model)
B2112 Light gray B-2 E2 Engine wiring harness (2500 cc engine model)
20 * B-2 E2 Engine wiring harness (2200 cc engine model)
B22 16 Light gray B-2 E3
B24 2 Gray B-2 T1 Back-up light switch (MT)
B25 2 Brown B-2 T2 Neutral position switch (MT)
B177 3 Gray A-3 Wiper deicer
*: Non-colored
146
6-3[D8C1]WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point

2. RHD MODEL
Connector Connecting to
No. Pole Color Area No. Name
B4 4 Gray B-2 AT dropping resistor
B7 4 Gray B-3 Cruise control pump
B8 6 * B-3 Front wiper motor
B9 2 Black A-2 FWD switch
B11 20 * B-3 T4
Transmission
B12 12 Gray B-2 T3
B14 1 Black B-3 Starter (Magnet)
B16 2 Gray B-2 Brake fluid level switch
B17 2 Black B-3 Vehicle speed sensor (MT)
B20 10 * B-2 E1
Engine wiring harness B21 20 * B-2 E2
B22 16 * B-2 E3
B26 2 Black B-3
M/B B27 3 * B-3
B28 1 Brown B-3
B29 2 * B-2 Rear washer motor
B110 2 Green B-3 Front washer motor
*: Non-colored
148
6-3[D8C2]WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point