Page 448 of 1456

17) Remove pitching stopper.
G2M0295
18) Disconnect fuel delivery hose, return hose and
evaporation hose.
CAUTION:
IDisconnect hose with its end wrapped with
cloth to prevent fuel from splashing.
ICatch fuel from hose into container.
B2M0336
19) Support engine with a lifting device and wire
ropes.
G2M0297
20) Support transmission with a garage jack.
CAUTION:
Before moving engine away from transmission,
check to be sure no work has been overlooked.
Doing this is very important in order to facili-
tate re-installation and because transmission
lowers under its own weight.
G2M0298
21) Remove bolts which hold upper side of trans-
mission to engine.
B2M2794
22) Remove engine from vehicle
(1) Slightly raise engine.
(2) Raise transmission with garage jack.
(3) Move engine horizontally until mainshaft is
withdrawn from clutch cover.
(4) Slowly move engine away from engine
compartment.
CAUTION:
Be careful not to damage adjacent parts or
body panels with crank pulley, oil pressure
gauge, etc.
G2M0300
16
2-11[W1B0]SERVICE PROCEDURE
1. Engine
Page 532 of 1456

No. Part Name Part Number Dimension mm (in) Application
1 Rotor (Oil pump)15008AA060
15008AA070
15008AA08011.37 Ð 11.38 (0.4476 Ð 0.4480)
11.38 Ð 11.39 (0.4480 Ð 0.4484)
11.39 Ð 11.40 (0.4484 Ð 0.4488)Adjusting side clearance of oil
pump
2 Thrust bearing806528050
806528060
806528070
806528080
806528090
8065281004.11 (0.1618)
4.3 (0.169)
4.5 (0.177)
4.7 (0.185)
4.9 (0.193)
5.1 (0.201)Adjusting total end play
3Retaining plate
(High clutch)31567AA710
31567AA720
31567AA730
31567AA740
31567AA670
31567AA680
31567AA690
31567AA7004.7 (0.185)
4.8 (0.189)
4.9 (0.193)
5.0 (0.197)
5.1 (0.201)
5.2 (0.205)
5.3 (0.209)
5.4 (0.213)Adjusting clearance of high
clutch
4Retaining plate
(Reverse clutch)31567AA750
31567AA760
31567AA770
31567AA780
31567AA790
31567AA800
31567AA810
31567AA8203.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)Adjusting clearance of reverse
clutch
5Retaining plate
(2-4 brake)31567AA610
31567AA620
31567AA630
31567AA640
31567AA650
31567AA6605.6 (0.220)
5.8 (0.228)
6.0 (0.236)
6.2 (0.244)
6.4 (0.252)
6.6 (0.260)Adjusting clearance of 2-4
brake
6Retaining plate
(Low clutch)31567AA830
31567AA840
31567AA850
31567AA860
31567AA8703.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)Adjusting clearance of low
clutch
7Retaining plate
(Low and reverse
brake)31667AA320
31667AA330
31667AA340
31667AA350
31667AA360
31667AA370
31667AA3804.2 (0.165)
4.5 (0.177)
4.8 (0.189)
5.1 (0.201)
5.4 (0.213)
5.7 (0.224)
6.0 (0.236)Adjusting clearance of low
and reverse brake
8Pressure plate
(Transfer clutch)31593AA151
31593AA161
31593AA171
31593AA1813.3 (0.130)
3.7 (0.146)
4.1 (0.161)
4.5 (0.177)Adjusting clearance of transfer
clutch
9Thrust bearing
(Transfer clutch)806536020
806535030
806535040
806535050
806535060
806535070
8065350903.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)Adjusting end play of transfer
clutch
10Washer
(Front differential)803038021
803038022
8030380230.95 (0.0374)
1.00 (0.0394)
1.05 (0.0413)Adjusting backlash of differen-
tial bevel gear
7
[S1B0]3-2SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 536 of 1456

No. Part Name Part NumberInside diameter
mm (in)Outside diameter
mm (in)Dimension
mm (in)Application
(1)Thrust needle
bearing806528050
806528060
806528070
806528080
806528090
80652810028.5 (1.122) 48 (1.89)4.1 (0.161)
4.3 (0.169)
4.5 (0.177)
4.7 (0.185)
4.9 (0.193)
5.1 (0.201)Adjusting total
end play
(2)Thrust needle
bearing806530040 30 (1.18) 47 (1.85) 3.8 (0.150)Place of high
clutch
(3)Thrust needle
bearing806551020 51 (2.01) 71 (2.80) 3.3 (0.130)Place of front sun
gear
(4)Thrust needle
bearing806535120 35 (1.38) 53 (2.09) 4.8 (0.189)Place of rear sun
gear
(5)Thrust needle
bearing806534060 35 (1.38) 53 (2.09) 3.3 (0.130)Place of rear sun
gear
(6)Thrust needle
bearing806558030 58 (2.28) 78 (3.07) 2.8 (0.110)Place of rear
internal gear
(7)Thrust needle
bearing806541020 39.7 (1.563) 54 (2.13) 3.6 (0.142)Place of one-way
clutch
(8)Thrust needle
bearing806536020
806535030
806535040
806535050
806535060
806535070
80653509036 (1.42) 53 (2.09)3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)Adjusting end play
of transfer clutch
D: FLUID PASSAGES
1. TRANSMISSION CASE (FRONT SIDE)
B3M0987A
(1) Low clutch pressure (2) Oil cooler inlet pressure (3) Low & reverse brake pressure
11
[S1D1]3-2SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 537 of 1456
2. TRANSMISSION CASE (LH SIDE)
B3M0988A
(1) Oil cooler outlet pressure
(2) Low & reverse brake pressure(3) Oil cooler inlet pressure
(4) Low clutch pressure(5) 2-4 brake pressure
3. TRANSMISSION CASE (REAR SIDE)
B3M0989A
(1) Pilot pressure (2) Line pressure
12
3-2[S1D2]SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 539 of 1456
6. TRANSMISSION CASE
B3M0992A
(1) Oil pump inlet port
(2) Reverse clutch pressure
(3) Oil pump outlet port
(4) Lock-up apply pressure(5) Lock-up release pressure
(6) High clutch pressure
(7) Oil cooler outlet pressure
(8) Line pressure(9) Pilot pressure
(10) Low & reverse brake pressure
(11) Low clutch pressure
(12) 2-4 brake pressure
7. EXTENSION CASE
B3M0993A
14
3-2[S1D6]SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
Page 545 of 1456
4. Control Valve and Harness Routing
B3M0928A
(1) Stay
(2) Transmission harness
(3) O-ring
(4) O-ring
(5) Torque converter turbine speed
sensor
(6) O-ring
(7) Vehicle speed sensor 2 (Front)
(8) O-ring
(9) Vehicle speed sensor 1 (Rear)
(10) Upper valve body
(11) Accumulator piston(12) Accumulator spring
(13) Side plate
(14) Separate plate
(15) Middle valve body
(16) Separate plate
(17) Fluid filter
(18) Fluid filter
(19) Lower valve body
(20) Shift solenoid 2
(21) Shift solenoid 1
(22) 2-4 brake timing solenoid
(23) Duty solenoid D (2-4 brake)(24) ATF temperature sensor
(25) Duty solenoid A (Line pressure)
(26) Low clutch timing solenoid
(27) Duty solenoid B (Lock-up)
(28) Oil strainer
Tightening torque: N´m (kg-m, ft-lb)
T1:
7±1 (0.7±0.1, 5.1±0.7)
T2:8±1 (0.8±0.1, 5.8±0.7)
20
3-2[C400]COMPONENT PARTS
4. Control Valve and Harness Routing
Page 559 of 1456

1. EVALUATION
NOTE:
If part is faulty, its resistance value will be different
from the standard value indicated above.
Part name Terminal Resistance (W)
Vehicle speed sensor 1 17 Ð 18 450 Ð 650
Vehicle speed sensor 2 19 Ð 20 450 Ð 650
ATF temperature sensor 11 Ð 122,100 Ð 2,900/
20ÉC (68ÉF)
275 Ð 375/
80ÉC (176ÉF)
Torque converter turbine
speed sensor14 Ð 15 450 Ð 650
Shift solenoid 1 1 Ð 16 10 Ð 17
Shift solenoid 2 2 Ð 16 10 Ð 17
Duty solenoid A
(Line pressure solenoid)5Ð16 2.0Ð4.5
Duty solenoid B
(Lock-up solenoid)13Ð16 10Ð17
Duty solenoid D
(2-4 brake solenoid)9Ð16 2.0Ð4.5
Low clutch timing solenoid 3 Ð 16 10 Ð 16
2-4 brake timing solenoid 4 Ð 16 10 Ð 16
Duty solenoid C
(Transfer clutch solenoid)6Ð16 10Ð17
4. Shift Solenoid, Duty
Solenoid and Valve
A: REMOVAL
1) Clean transmission exterior.
2) Drain ATF completely.
NOTE:
Tighten ATF drain plug after draining ATF.
Tightening torque:
25
±2 N´m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
B3M1036A
3) Remove oil pan.
NOTE:
Drain oil into a container.
4) Disconnect solenoid and sensor connectors.
Remove connectors from clip and disconnect con-
nectors at 8 places.
B2M2263C
(A) Lock-up duty solenoid (Blue)
(B) Low clutch timing solenoid (Gray)
(C) Line pressure duty solenoid (Red)
(D) Shift solenoid 2 (Yellow)
(E) Shift solenoid 1 (Green)
(F) 2-4 brake timing solenoid (Black)
(G) 2-4 brake duty solenoid (Red)
(H) ATF temperature sensor
34
3-2[W3A1]SERVICE PROCEDURE
4. Shift Solenoid, Duty Solenoid and Valve
Page 560 of 1456

1. EVALUATION
NOTE:
If part is faulty, its resistance value will be different
from the standard value indicated above.
Part name Terminal Resistance (W)
Vehicle speed sensor 1 17 Ð 18 450 Ð 650
Vehicle speed sensor 2 19 Ð 20 450 Ð 650
ATF temperature sensor 11 Ð 122,100 Ð 2,900/
20ÉC (68ÉF)
275 Ð 375/
80ÉC (176ÉF)
Torque converter turbine
speed sensor14 Ð 15 450 Ð 650
Shift solenoid 1 1 Ð 16 10 Ð 17
Shift solenoid 2 2 Ð 16 10 Ð 17
Duty solenoid A
(Line pressure solenoid)5Ð16 2.0Ð4.5
Duty solenoid B
(Lock-up solenoid)13Ð16 10Ð17
Duty solenoid D
(2-4 brake solenoid)9Ð16 2.0Ð4.5
Low clutch timing solenoid 3 Ð 16 10 Ð 16
2-4 brake timing solenoid 4 Ð 16 10 Ð 16
Duty solenoid C
(Transfer clutch solenoid)6Ð16 10Ð17
4. Shift Solenoid, Duty
Solenoid and Valve
A: REMOVAL
1) Clean transmission exterior.
2) Drain ATF completely.
NOTE:
Tighten ATF drain plug after draining ATF.
Tightening torque:
25
±2 N´m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
B3M1036A
3) Remove oil pan.
NOTE:
Drain oil into a container.
4) Disconnect solenoid and sensor connectors.
Remove connectors from clip and disconnect con-
nectors at 8 places.
B2M2263C
(A) Lock-up duty solenoid (Blue)
(B) Low clutch timing solenoid (Gray)
(C) Line pressure duty solenoid (Red)
(D) Shift solenoid 2 (Yellow)
(E) Shift solenoid 1 (Green)
(F) 2-4 brake timing solenoid (Black)
(G) 2-4 brake duty solenoid (Red)
(H) ATF temperature sensor
34
3-2[W3A1]SERVICE PROCEDURE
4. Shift Solenoid, Duty Solenoid and Valve