1999 MITSUBISHI LANCER EVOLUTION VI Workshop Manual

EXTERIOR – Front Bumper51-3
DISASSEMBLY AND REASSEMBLY
2 13
56
8910 12
11
1315 14
16
1719 1874
185 74
Disassembly steps

Front airdam (Refer to P.51-4)
1. Licence plate bracket
2. Licence plate garnish
3. Three-diamond mark
4. Front fog lamp cover
5. Front fog lamp plate
6. Oil cooler duct
7. Bumper side stay
8. Air outlet garnish (R.H. side only)
9. Bumper side net
10. Bumper bolt plateA11. Clip
12. Bumper upper reinforcement
assembly
13. Bumper lower reinforcement
14. Bumper reinforcement
15. Bumper center net
16. Water spray hose assembly
17. Water spray nozzle
18. Air blow duct
19. Bumper face

EXTERIOR – Front Bumper / Aero Parts51-4
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
1. Use the special tool to pull up the center pin in the clip.
2. Remove the clip.
AERO PARTS
REMOVAL AND INSTALLATION
21
Front airdam removal steps
1. Air blow duct
AA2. Front airdam
NOTE
The removal and installation service points for the new model
are the same as those for the preceding models.
PinClip
MB990784MB990784

EXTERIOR – Aero Parts51-5
21
3
5 Nm
Adhesive tape: double-sided tape [1.6 mm thickness]
Rear spoiler removal steps
1. Rear spoiler
2. Packing
3. High-mount stop lamp

EXTERIOR – Washer Tank and Hoses51-6
WASHER TANK AND HOSES
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations

Washer Fluid Draining and Pouring

Trunk Side Trim (L.H.) Removal and Installation

2 1 3 5
4 6
To rear washer
To windshield washer5 Nm
6
6
5
5
6
Washer tank removal steps
1. Washer tank assembly
2. Washer tank bracket
A3. Washer motor (rear)
A4. Washer motor (front)Washer hose removal steps

Front seat and rear seat

Floor carpet
5. Washer hose
6. Joint
INSTALLATION SERVICE POINT
AWASHER MOTOR (FRONT) / WASHER MOTOR
(REAR) INSTALLATION
When installing the washer motors, pay special attention to
the following:
1. Connector shape (front: 2-pole round connector, rear:
2-pole square connector)
2. Connection of washer tubes

EXTERIOR – Intercooler & Radiator Water Spray System51-7
INTERCOOLER & RADIATOR WATER SPRAY SYSTEM
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations
Front Bumper Removal and Installation (Refer to P.51-2)
2
13
5 4
68
7 9
10
2.5 Nm
2.5 Nm
4
54
4 5
5
6 4
4
4
2
15
6
5
4
2
1754 4 3
2 1
5
1. Clamp
2. Water spray nozzle
3. Water spray nozzle bracket
A4. Water spray hose
5. Joint
6. Stop valve
A7. ClipWater spray motor removal steps
8. Water spray tank
9. Water spray hose
10. Water spray tank
NOTE
(1) The installation service points for the new model are the
same as those for preceding models.
(2) The water spray switch can be serviced in the same
procedure as for the preceding models.

EXTERIOR – Marks51-8
MARKS
REMOVAL AND INSTALLATION
2
13
A1. Three-diamond mark
A2. EVOLUTION-VI mark
A3. LANCER mark
INSTALLATION SERVICE POINT
AMARK INSTALLATION
Mounting Positions
1. Three-diamond mark
Center of vehicle44 mm

EXTERIOR – Marks51-9
2. EVOLUTION-VI mark
Application tape end
Align bottom edge of
application tape with
that of trunk lid.Align right side edge of
application tape with
trunk lid opening line.
3. LANCER mark
Trunk lid opening line
Rear bumper line 38 mm 18 mm
INSTALLATION
1. Clean the mark installation surfaces on the body with
unleaded petrol.
2. Peel off the backing paper from the reverse side of the
marks, and then attach the marks to the vehicle body
so that they fit properly into position.
Caution
(1) When attaching the marks, the surrounding
temperature should be 20 – 38°C and the air should
be completely free from dust.
(2) If the surrounding temperature is lower than 20°C,
the marks and the places on the body where the
marks are to be attached should be heated to
20 – 30°C.
(3) After sticking, press the marks strongly against
the body panels. Neglecting this could cause
peeled off marks.

NOTES