1999 LAND ROVER DEFENDER Workshop Manual

30MANIFOLD AND EXHAUST SYSTEM
6
REPAIR Refit
7.Clean exhaust manifold and mating face.
8.Fit exhaust manifold with new gasket and tighten
nuts to25 Nm (18 lbf.ft).
9. Models with A/C:Position compressor and
tighten bolts to25 Nm (18 lbf.ft).
10. All Models:Position EGR valve pipe, fit new
allen screws and tighten to10 Nm (7 lbf.ft).
11.Fit turbocharger.See FUEL SYSTEM, Repair.
12. Models with A/C:Fit auxiliary drive belt.See
ELECTRICAL, Repair.
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33 - CLUTCH
CONTENTS
Page
DESCRIPTION AND OPERATION
CLUTCH COMPONENTS 2....................................................................................
HYDRAULIC OPERATION 4..................................................................................
DESCRIPTION 6.....................................................................................................
OPERATION 12......................................................................................................
ADJUSTMENT
HYDRAULIC SYSTEM - BLEED 1..........................................................................
REPAIR
CLUTCH ASSEMBLY 1..........................................................................................
BEARING - CLUTCH RELEASE 2..........................................................................
CLUTCH - MASTER CYLINDER LH DRIVE 2........................................................
CYLINDER - CLUTCH SLAVE 4.............................................................................
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CLUTCH
1
DESCRIPTION AND OPERATION This page is intentionally left blank
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33CLUTCH
2
DESCRIPTION AND OPERATION CLUTCH COMPONENTS
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CLUTCH
3
DESCRIPTION AND OPERATION 1.Brake/clutch reservoir
2.Connecting hose
3.Bolt - 2 off
4.Master cylinder
5.Clutch pedal
6.Gearbox housing
7.Primary driveshaft
8.Bolt - 2 off
9.Slave cylinder
10.Bleed nipple
11.Pressure plate
12.Drive plate
13.Dual mass flywheel
14.Metal hydraulic pipe
15.Ball spigot
16.Clutch release bearing sleeve
17.Bolt - 2 off
18.Pivot washer
19.Release lever
20.Release bearing
21.Retaining clip
22.Bolt
23.Plastic hydraulic pipe
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33CLUTCH
4
DESCRIPTION AND OPERATION HYDRAULIC OPERATION
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CLUTCH
5
DESCRIPTION AND OPERATION 1.Brake/clutch reservoir
2.Fluid supply pipe
3.Hydraulic feed pipe
4.Damper
5.Master cylinder
6.Piston
7.Clutch pedal
8.Primary driveshaft
9.Engine crankshaft
10.Drive plate
11.Dual mass flywheel
12.Ring gear
13.Leaf spring
14.Cover - pressure plate
15.Diaphragm
16.Release bearing
17.Ball spigot
18.Release bearing sleeve
19.Release lever
20.Slave cylinder
21.Piston
22.Bleed nipple
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