1999 DODGE NEON window

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Page 627 of 1200

DODGE NEON 1999 Service Repair Manual CAV CIRCUIT FUNCTION
1 K52 20PK/BK DUTY CYCLE EVAP/PURGE SOLENOID CONTROL
2 F12 20DG/WT FUSED IGNITION SWITCH OUTPUT (ST-RUN)
CAV CIRCUIT FUNCTION
1 K4 20BK/LB * SENSOR GROUND
1 K4 20BK/RD **

Page 640 of 1200

DODGE NEON 1999 Service Repair Manual CAV CIRCUIT FUNCTION
1 Z1 20BK GROUND
2 L7 20BK/YL PARK LAMP SWITCH OUTPUT
NATURAL
1 2
CAV CIRCUIT FUNCTION
A M23 18YL/BK TIME OUT RELAY
B Z3 18BK/OR GROUND
C M1 18PK FUSED B(+)
D- -
BLACK
DC
AB

Page 645 of 1200

DODGE NEON 1999 Service Repair Manual CAV CIRCUIT FUNCTION
1 E2 220R FUSED PANEL LAMPS DIMMER SWITCH SIGNAL
2 Z2 22BK/LG GROUND
3 F20 22WT FUSED IGNITION SWITCH OUTPUT (RUN)
4 A4 14BK/RD FUSED B(+)
5 C15 14BK/WT REAR WINDOW DE

Page 656 of 1200

DODGE NEON 1999 Service Repair Manual Connector
Name/NumberColor Location Fig.
Driver Door Lock
SwitchWT At Switch 18
Left Front Door
SpeakerBK At Speaker 18
Drivers Power
Window MotorBK At Motor 18
Left Fog Lamp BK At Lamp 5
Drivers Door

Connector
Name/NumberColor Location Fig.
Driver Door Lock
SwitchWT At Switch 18
Left Front Door
SpeakerBK At Speaker 18
Drivers Power
Window MotorBK At Motor 18
Left Fog Lamp BK At Lamp 5
Drivers Door
Lock MotorGY At Motor 18
Left Front Side
Marker LampNAT At Lamp 7
Left Front Wheel
Speed SensorGY LT Fender Side
Shield3
Left Headlamp BK At Lamp 7
Left Instrument
Panel SpeakerBK At Speaker 15
Left Park/Turn
Signal LampBK At Lamp 7
Left Power Mirror GY At Mirror 18
Left Headlamp
Leveling MotorBK Rear of Left
HeadlampN/S
Left Repeater
LampLeft Fender N/S
Left Rear Fog
LampBK At Lamps N/S
Left Rear Door
Lock MotorBK At Motor 19
Left Rear
SpeakerBK At Speaker 20
Left Rear Wheel
Speed SensorGY LT Rear Frame
RailN/S
Left Tail/Stop/
Turn Signal
LampBK At Lamp 24
License Plate
LampNAT Rear of Lamp 22
Map/Reading
LampsBK Front of
Windshield
Header11
Driver Power
Window SwitchBK At Switch 18
Engine Oil
Pressure SwitchGN Rear of Engine 8
Park/Neutral
Position SwitchBK Front of
Transmission4
Passenger Side
Airbag SquibYL Rear of PAB 16
Connector
Name/NumberColor Location Fig.
Power Mirror
SwitchBK At Switch 18
Power Sunroof
MotorRD At Motor 11
Power Steering
Pressure SwitchGY LT Side of
Steering Gear6
Powertrain
Control Module
C1BK LT Fender Side
Shield6
Powertrain
Control Module
C2BK LT Fender Side
Shield6
Power
Distribution
CenterLeft Front
Engine
Compartment6
PRNDL Lamp BK Base of
Gearshift13
Radiator Fan
MotorBK Rear of Motor 7
Radio C1 BK Rear of Radio 15
Radio C2 GY Rear of Radio 15
Rear Window
Defogger SwitchBK Rear of Switch 16
Remote Keyless
Entry Module C1BK At Module N/S
Remote Keyless
Entry Module C2LT/GY At Module N/S
Rear Fog Lamp
SwitchNAT In Center Stack N/S
Right Repeater
LampRight Fender N/S
Right Rear Fog
LampBK At Lamp N/S
Right Back-Up
LampGY At Lamp 24
Passenger Door
Lock SwitchWT At Switch 18
Passenger Door
Power Window
SwitchWT At Switch 18
Passenger Door
Window Lift
MotorBK At Motor 18
RIght Fog Lamp BK At Lamp 5
Right Front Door
SpeakerBK At Speaker 18
PL8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 3
DESCRIPTION AND OPERATION (Continued)

Page 677 of 1200

DODGE NEON 1999 Service Repair Manual Connector
Name/NumberColor Location Fig.
Engine Coolant
Temp SensorBK Left Side of
Engine7
Engine Oil
Pressure SwitchGN Rear Of Engine 7
Engine Starter
MotorLeft Front of
Engine7
EGR
Transducer
Soleno

Page 678 of 1200

DODGE NEON 1999 Service Repair Manual Connector
Name/NumberColor Location Fig.
Passenger
Power Door
Lock MotorGY At Motor 12
Left Front
Wheel Speed
SensorGY Left Fender
Side ShieldN/S
Left Headlamp BK At Lamp 6
Left Headlamp
Leveling Moto

Connector
Name/NumberColor Location Fig.
Passenger
Power Door
Lock MotorGY At Motor 12
Left Front
Wheel Speed
SensorGY Left Fender
Side ShieldN/S
Left Headlamp BK At Lamp 6
Left Headlamp
Leveling MotorBK Rear of Left
HeadlampN/S
Left Instrument
Panel SpeakerBK At Speaker 13
Left License
LampNAT At Lamp N/S
Left Park/Turn
Signal LampBK At Lamp 6
Left Power
MirrorGY At Mirror 12
Passenger
Power Window
MotorWT At Switch 12
Left Rear Door
Lock MotorBK Rear of Door 15
Left Rear Fog
LampBK At Lamp N/S
Left Rear
SpeakerBK At Speaker 16
Left Rear Wheel
Speed SensorBK Left Rear
Frame RailN/S
Left Repeater
LampBK At Lamp N/S
Left Tail/Stop
Signal LampBK At Lamp 20
Left Turn Signal
LampNAT At Lamp N/S
Map/Reading
LampsBK At Lamps 9
Drivers Power
Window SwitchBK At Switch 12
Park/Neutral
Position SwitchBK Front of
Transmission3
Passenger Side
AirbagYL Left Side of I.P. 13
Power
Distribution
CenterLeft Front
Engine
Compartment5
Power Folding
Mirror RelayBK At Switch 18Connector
Name/NumberColor Location Fig.
Power Mirror
Fuse HolderGY Near Power
MirrorN/S
Power Mirror
Switch C1BK At Switch 12
Power Mirror
Switch C2WT At Switch 12
Power Steering
Pressure SwitchGY Rear of
Steering Gear5
Power Sunroof
MotorRD At Motor 9
Powertrain
Control Module
C1BK Left Fender
Side Shield5
Powertrain
Control Module
C2BK Left Fender
Side Shield5
PRNDL Lamp BK Rear of
Gearshift11
Radiator Fan
MotorBK Rear of Fan 6
Radio C1 BK Rear of Radio 13
Radio C2 GY Rear of Radio 13
Rear Fog Lamp
SwitchBK At Switch N/S
Rear Window
Defogger SwitchBK Rear of Switch 13
Remote Keyless
Entry Module
C1BK At Module N/S
Remote Keyless
Entry Module
C2LT/GY At Module N/S
Right Back-Up
LampGY At Lamp 20
Driver Door
Lock SwitchWT At Switch 12
Driver Power
Window SwitchBK At Motor 12
RIght Fog Lamp BK At Lamp 4
Driver Door
Lock MotorBK At Motor 12
Right Front
Door SpeakerBK At Speaker 12
Right Front
Wheel Speed
SensorGY Right Fender
Side Shield4
Right Headlamp BK At Lamp 4
PL8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 25
DESCRIPTION AND OPERATION (Continued)

Page 839 of 1200

DODGE NEON 1999 Service Repair Manual TORQUE SPECIFICATIONS
DESCRIPTION TORQUE
Front Bumper Reinforcement
Nut.....................156 N´m (115 ft. lbs)
Rear Bumper Reinforcement
Nut.....................156 N´m (115 ft. lbs)
Front Crossm

Page 852 of 1200

DODGE NEON 1999 Service Repair Manual The hose clamps have rolled edges to prevent the
clamp from cutting into the hose. Only use clamps
that are original equipment or equivalent. Other
types of clamps may cut into the hoses and cause
hig

The hose clamps have rolled edges to prevent the
clamp from cutting into the hose. Only use clamps
that are original equipment or equivalent. Other
types of clamps may cut into the hoses and cause
high pressure fuel leaks. Tighten hose clamps to 1
N´m (10 in. lbs.) torque.
QUICK-CONNECT FITTINGS
REMOVAL
When disconnecting a quick-connect fitting, the
retainer will remain on the fuel tube nipple.
WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE DISCONNECTING A QUICK-CONNECT FIT-
TINGS. REFER TO THE FUEL PRESSURE RELEASE
PROCEDURE.
(1) Disconnect negative cable from battery.
(2) Perform Fuel Pressure Release Procedure.
Refer to the Fuel Pressure Release Procedure in this
section.
(3) Squeeze retainer tabs together and pull fuel
tube/quick-connect fitting assembly off of fuel tube
nipple. The retainer will remain on fuel tube.
INSTALLATION
CAUTION: Never install a quick-connect fitting
without the retainer being either on the fuel tube or
already in the quick-connect fitting. In either case,
ensure the retainer locks securely into the quick-
connect fitting by firmly pulling on fuel tube and fit-
ting to ensure it is secured.
(1) Using a clean lint free cloth, clean the fuel tube
nipple and retainer.
(2) Prior to connecting the fitting to the fuel tube,
coat the fuel tube nipple with clean 30 weight engine
oil.
(3) Push the quick-connect fitting over the fuel
tube until theretainer seats and a click is heard.
(4) The plastic quick-connect fitting has windows
in the sides of the casing. When the fitting com-
pletely attaches to the fuel tube, the retainer locking
ears and the fuel tube shoulder are visible in the
windows. If they are not visible, the retainer was not
properly installed (Fig. 14).Do not rely upon the
audible click to confirm a secure connection.
CAUTION: When using the ASD Fuel System Test,
the Auto Shutdown (ASD) Relay remains energized
for either 7 minutes, until the test is stopped, or
until the ignition switch is turned to the Off posi-
tion.
(5) Use the DRB scan tool ASD Fuel System Test
to pressurize the fuel system. Check for leaks.
REMOVAL AND INSTALLATION
AUTOMATIC SHUTDOWN RELAY
The relay is located in the Power Distribution Cen-
ter (PDC) (Fig. 15). The PDC is located next to the
battery in the engine compartment. For the location
of the relay within the PDC, refer to the PDC cover
for location. Check electrical terminals for corrosion
and repair as necessary.
FUEL PUMP RELAY
The fuel pump relay is located in the PDC. The
inside top of the PDC cover has a label showing relay
and fuse location.
FUEL PUMP MODULE
REMOVAL
WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE SERVICING FUEL SYSTEM COMPONENTS.
SERVICE VEHICLES IN WELL VENTILATED AREAS
AND AVOID IGNITION SOURCES. NEVER SMOKE
WHILE SERVICING THE VEHICLE.
(1) Drain the fuel. Refer to Draining Fuel Tank in
the Fuel Tank section of this group.
Fig. 14 Plastic Quick-Connect Fitting/Fuel Tube
Connection
Fig. 15 Power Distribution Center (PDC)
PLFUEL SYSTEM 14 - 11
SERVICE PROCEDURES (Continued)

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