1998 TOYOTA LAND CRUISER 440

EJECT
Malfunction 41 61
(Cassette
switch)Malfunction due to mechanical fail-
ure.Replace radio receiver assembly.
63 (In-dash CD
auto changer)42 No Disc
ReadoutDisc cannot be read. Inspect CD.
63 (In-dash CD
auto changer)44
CD Error
Error is detected in CD auto
changer.Replace radio receiver assembly.
Physical address: 440 Strereo component amplifier
01
(Communica-
tion Control)22 RAM Error
01
(Communica-
tion Control)D6
*1Absence of
MasterComponent in which this code is re-
corded has been disconnected from
system with ignition in ACC or ON.
Or, when this code was recorded, ra-
dio receiver assembly was discon-
nected.
Check harness for power supply of
radio receiver assembly.

Check harness for communication
system of radio receiver assembly.

Check harness for power supply of
stereo component amplifier.

Check harness for communication
system of stereo component ampli-
fier. HINT:
*1: Even if no failure is detected, it may be stored depending on the battery condition or voltage for starting an engine.
*2: It may be stored when the engine key is turned 1 min. angain after engine start.
*3: It may be stored when the engine key is turned again after engine start.
*4: When 210 sec. has passed after pulling out the power supply connector of the master component with the ignition
switch in ACC or ON, this code is stored.
Logical addressDTC
Diagnosis itemDiagnosis content
Countermeasure and inspeced parts
01
(Communica-
tion Control)21 ROM Error Abnormal condition of ROM is
detected.Replace stereo component
amplifier.
Abnormal condition of RAM is
detected.Replace stereo component
amplifier.
63
(In-dash CD auto
Changer)45EJECT Error
CD cannot be ejected.
Replace radio receiver assembly.
63
(In-dash CD auto
Changer)47 CD High Temp.
High temperature is detected in
CD auto changer.Replace radio receiver assembly.
63
(In-dash CD auto
Changer)48CD Excess
CurrentExcess current is applied to CD
auto changer.Replace radio receiver assembly.
Mechanical or
Media Error 40 61
(Cassette
switch)Inspect cassette tape. Malfunction due to mechanical fail-
ure is identified. Or, cassette tape is
cut or entangled.
- BODY ELECTRICALAUDIO SYSTEM
BE-143
2516 Author
: Date
:
2004 LAND CRUISER (RM1071U)

I06184
F
1/2
E 321
- BODY ELECTRICALCOMBINATION METER
BE-67
2440 Author
: Date
:
6. INSPECT FUEL SENDER GAUGE VOLTAGE
(a) Apply voltage (4.5 V - 5.0 V) between terminals 2 and 3.
(b) Measure voltage between terminals 1 and 2 for each float
position.
Float position mm (in.)Voltage (V)
F: Approx. 85.3 (3.36)Approx. 4.60 ± 0.1
1/2: Approx. 1.7 (0.67)Approx. 2.45 ± 0.1
E: Approx. 91.9 (3.62)Approx. 0.30 ± 0.1
If voltage value is not as specified, replace main sender gauge.
7. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the low oil pressure
switch.
(b) Turn the ignition switch ON.
(c) Connect the terminal of wire harness side connector and
ground, then check the warning light.
8. INSPECT PARKING BRAKE WARNING LIGHT
(a) Disconnect the connector from the parking brake switch
and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
9. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid level warn-
ing switch and ground terminal on the wire harness side
connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
10. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Remove the reservoir tank cap and retainer.
(b) Disconnect the connector.
(c) Check that the continuity exists between the terminal.
(d) Use syphon, etc., to take fluid out of the reservoir tank.
(e) Check that the continuity exists between terminals.
(f) Pour the fluid back in the reservoir tank.
11. INSPECT OPEN DOOR WARNING LIGHT
(a) DIsconnect the connector from the driver door courtesy
switch and ground terminal on the wire harness side con-
nector.
(b) Turn the ignition switch ON and check that the warning
light lights up.

I06436
Washer 2
ON
INT
OFF
Washer 1
I06438
51
I06439
4
5
I06440
51
- BODY ELECTRICALWIPER AND WASHER SYSTEM
BE-53
2426 Author
: Date
:
2004 LAND CRUISER (RM1071U)
3. INSPECT REAR WIPER AND WASHER SWITCH CON-
TINUITY
Switch positionTester connectionSpecified condition
Washer 12 - 12Continuity
OFF-No Continuity
INT2 - 13Continuity
ON2 - 10Continuity
Washer 22 - 10 - 12Continuity
If continuity is not as specified, replace the switch.
4. Low speed:
INSPECT FRONT WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 1 and
the negative (-) lead to terminal 5, check that the motor oper-
ates at low speed.
If operation is not as specified, replace the motor.
5. High speed:
INSPECT FRONT WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 4 and
the negative (-) lead to terminal 5, check that the motor oper-
ates at high speed.
If operation is not as specified, replace the motor.
6. Stopping at stop position:
INSPECT FRONT WIPER MOTOR OPERATION
(a) Operate the motor at low speed and stop the motor opera-
tion anywhere except at the stop position by disconnect-
ing positive (+) lead from terminal 1.

BO1KT-04
H18928
Headrest
Headrest Support
Seatback Board
Lumber Support Seatback Frame
Seatback Pad Armrest
Seat Cushion Cover
Seat Cushion Pad
Seat Cushion Frame
Seat Cushion
Inner Shield
Front Seat Inner BeltReclining Adjuster Inside Shield
Lower Seat Cushion Shield
Seat Cushion
Outer Shield
Power Seat
Switch Knob Power Seat SwitchLumber Support Switch
Front Seat
Cushion ShieldSeat Position Control Relay Seatback Cover
Hog Ring

Hog Ring
: Specified torqueN´m (kgf´cm, ft´lbf)

Non-reusable part
Seat HeaterSeat Heater
Seat WireSeat Wire
Seat Adjuster Assembly
w/ Side Airbag:
Side Airbag Assembly
37 (380, 27)
21 (210, 15)
21 (210, 15)
43 (440, 32)
21 (210, 15)
42 (430, 31)
8.0 (82, 71 in.´lbf)
Seat Position Sensor Driver's Side:
42 (430, 31)


42 (430, 31)
42 (430, 31)
Armrest Cap
Armrest Bush
Spacer
4.7 (48, 42 in.´lbf)
w/ Side Airbag:
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
42 (430, 31)
43 (440, 32)
BO-104
- BODYFRONT SEAT
2678 Author
: Date
:
2004 LAND CRUISER (RM1071U)
FRONT SEAT
COMPONENTS

H20961
H21294
H19941
H21291
H20959
- BODYFRONT SEAT
BO-1 15
2689 Author
: Date
:
2004 LAND CRUISER (RM1071U)
6. w/ Side Airbag:
INSTALL SEATBACK FRAME
(a) Install the seatback cover to the seatback frame.
(b) Install new hog rings, the clamps and the 2 bolts.
Torque: 4.7 N´m (48 kgf´cm, 42 in.´lbf)
(c) Install the 2 headrest supports.
7. INSTALL SEATBACK ASSEMBLY
(a) w/o Side Airbag:
Install the RH reclining adjuster inside shield with a screw.
(b) w/ Side Airbag:
Place the airbag connector along the inner seat adjuster,
and then install the RH reclining adjuster inside shield
with a screw so that the connector is placed in between.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the LH reclining adjuster inside shield with a screw.
(d) Install the seatback assembly with the 4 bolts.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(e) Install new hog rings.
(f) Hang the hook.
(g) Connect the connectors.
8. INSTALL ARMREST
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
9. INSTALL HEADREST
10. INSTALL SEAT CUSHION COVER (See page BO-1 10)
11. INSTALL SEAT CUSHION FRAME
(a) Install the seat cushion frame with new hog rings to the
seat cushion cover with pad.
(b) Hang the hook.
12. INSTALL SEAT CUSHION ASSEMBLY
(a) Install the seat cushion assembly with the 4 bolts to the
seat adjuster.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
(b) Engage the wire harness clamp.

BO1JM-03
H21440
Back Door Lock
Control Cable
Back Door Inside Handle
Spacer
Upper Back Door Striker
Back Door Lock Control
Back Door Lock
Control Cable
Door Lock Striker
Tail Gate Stay
Rear Light Assembly
Service Hole Cover
Back Door Trim Torsion Bar Guide
Lower Torsion BarRear Mat Set Plate Door Lock Striker
Tail Gate Stay
Rear Light Assembly
Service Hole Cover
Back Door Hinge
Clip
Key Cylinder
28 (286, 21)
11.5 (117, 8)
x 5
: Specified torqueN´m (kgf´cm, ft´lbf) Back Door Hinge
5.0 (51, 44 in.´lbf)
11.5 (117, 8)
18.5 (189, 14)
18.5 (189, 14)
5.0 (51, 44 in.´lbf)
31 (316, 23)
28 (286, 21)
31 (316, 23)
5.0 (51, 44 in.´lbf)
18.5 (189, 14)
5.0 (51, 44 in.´lbf)
18.5 (189, 14)
11.5 (117, 8)
BO-26
- BODYLOWER BACK DOOR
2600 Author
: Date
:
2004 LAND CRUISER (RM1071U)
LOWER BACK DOOR
COMPONENTS

H05309
H05310
H07955
BO-130
- BODYREAR NO.1 SEAT (RH)
2704 Author
: Date
:
2004 LAND CRUISER (RM1071U)
17. REMOVE REAR SEAT CUSHION UNDER COVER
SUB-ASSEMBL Y
Remove the 8 screws and rear seat cushion under cover.
18. REMOVE REAR NO. 1 SEAT ADJUSTER
(a) Remove the 2 bolts and rear No. 1 seat outer adjuster.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(b) Remove the 2 bolts and rear No. 1 seat inner adjuster.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(c) Remove the 2 hinge covers from the outer and inner ad-
justers.
19. REMOVE REAR NO. 1 SEAT INNER BELT
Loosen the bolt, then remove the rear No. 1 seat inner belt.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
20. REMOVE NO. 2 FOLD SEAT LOCK CONTROL CABLE
Loosen the clamp and No. 2 fold seat lock control cable as
shown in the illustration.
21. REMOVE NO. 1 SEAT LEG STAY
(a) Using a screwdriver, remove the spring nut and E-ring.
HINT:
Tape the screwdriver tip before use.
(b) Remove the No. 1 seat leg stay.
22. REMOVE REAR SEAT CUSHION HINGE
(a) Using a screwdriver, remove the 2 E-rings.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 hinge pins, 2 cushion spacers, 2 cushion
support springs and 2 rear seat cushion hinges.
23. REMOVE REAR SEAT LOCK

BO21H-03
H04102
A B
H05265
BO-150
- BODYSEAT BELT PRETENSIONER
2724 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
NOTICE:

Never use seat belt pretensioner from another ve-
hicle. When replacing parts, replace them with new
parts.

Make sure that the front seat outer belt is installed
with the specified torque.

If the front seat outer belt has been dropped, or there
are cracks, dents or other defects in the case or con-
nector, replace the front seat outer belt with a new
one.

When installing the front seat outer belt, take care that
the wiring does not interfere with other parts and is
not pinched between other parts.
1. INSTALL RETRACTOR OF FRONT SEAT OUTER BELT
(a) Install the retractor of front seat outer belt with the bolt.
Torque:
Upper bolt: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
(b) Connect the pretensioner connector in the order ºAº and
ºBº as shown in the illustration.
2. INSTALL FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
3. INSTALL FRONT SEAT OUTER BELT FLOOR AN-
CHOR
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
4. INSTALL CENTER PILLAR LOWER GARNISH
(a) Install the center pillar lower garnish.
(b) Install the center pillar garnish cover.
5. INSTALL REAR DOOR OPENING TRIM
6. INSTALL REAR DOOR SCUFF PLATE
7. INSTALL FRONT DOOR OPENING TRIM
8. INSTALL FRONT DOOR SCUFF PLATE