Page 109 of 3115
AC1KO-04
I03973
I05080
Second Ridge
Hose Clip
Water Hose
I03924
- AIR CONDITIONINGREAR HEATER UNIT
AC-47
2772 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
2. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
(a) Using pliers, grip the claws of the clip and slide the clip
along the hose
(b) Disconnect the water hoses
HINT:
At the time of installation, push the water hose on to the heater
radiator pipe to the second ridge on the pipe.
3. REMOVE FRONT SEATS
4. REMOVE REAR CONSOLE BOX
5. REMOVE FRONT CONSOLE BOX COVER
6. REMOVE LOWER CENTER CLUSTER FINISH PANEL
7. REMOVE FRONT DOOR SCUFF PLATE
8. REMOVE COWL SIDE TRIMS
9. REMOVE REAR DOOR SCUFF PLATES
10. REMOVE CENTER PILLAR GARNISHES
11. SLIDE FLOOR CARPET BACKWARD
12. REMOVE COOLER BRACKET
Remove the 4 bolts and the cooler bracket.
Page 1876 of 3115

EM-84
- ENGINE MECHANICALENGINE UNIT
1657 Author: Date:
2004 LAND CRUISER (RM1071U)
13. CONNECT HOSES, WIRES, CONNECTORS, CLAMPS,
GROMMET AND CABLES
(a) Connect the 2 PS air hoses to the hose clamp on the No.3
RH timing belt cover.
(b) Connect the generator wire.
(c) Connect the generator connector.
(d) Connect the hose clamp for the PS air hose.
(e) Connect the PS air hose to upper intake manifold.
(f) Connect the 2 heater hoses.
(g) Connect the engine wire clamp to the bracket on the cowl
panel.
(h) Connect the engine wire grommet to the cowl panel.
(i) Connect the ground strap connector.
(j) Connect the fuel main hose and the clamps.
(k) Connect the fuel return hose and the clamp.
(l) Connect the air inlet hose to the charcoal canister.
(m) Connect the EVAP hose to the charcoal canister.
(n) Connect the engine wire to the clamp on the right fender
apron.
(o) Connect the clamp on battery negative (-) cable to the
relay box.
(p) Connect the battery negative (-) cable to the right fender
apron.
(q) Connect the battery positive (+) terminal cable.
14. CONNECT ENGINE WIRE TO CABIN
(a) Connect the 3 wire harness connectors.
(b) Install the ECM with the 3 screws.
(c) Connect the 3 connectors to the ECM.
(d) Install the glove compartment door.
(e) Install the lower No.2 panel.
15. INSTALL FAN PULLEY, FAN, FLUID COUPLING AND
GENERATOR DRIVE BELT
(a) Temporarily install the fan pulley, the fan and the fluid cou-
pling assembly with the 4 nuts.
(b) Install the generator drive belt. (See page CH-16)
(c) Tighten the 4 nuts holding the fluid coupling to the fan
bracket.
16. INSTALL RADIATOR AND FAN SHROUD
(a) Place the fan shroud in the installation position.
(b) Install the radiator with the 2 support collars, the 2 nuts
and the 2 bolts.
(c) Connect the 2 A/T oil cooler hoses to the radiator.
(d) Install the lower radiator hose.
(e) Attach the lower side of the fan shroud to the brackets of
the radiator, and install the fan shroud with the 2 bolts.
(f) Install the 2 brackets on the wire to the radiator with the
2 bolts.
(g) Install the 2 clamps on the A/C discharge tube to the
brackets on the wire with the 2 nuts.
Page 1879 of 3115

A19477
A07247
A05127
EM-78
- ENGINE MECHANICALENGINE UNIT
1651 Author: Date:
2004 LAND CRUISER (RM1071U)
(f) Disconnect the 2 heater hoses.
(g) Disconnect the engine wire clamp from the bracket on the
cowl panel.
(h) Disconnect the engine wire grommet from cowl panel.
(i) Disconnect the ground strap connector.
(j) Disconnect the fuel main hose and the clamps.
(k) Disconnect the fuel return hose and the clamp.
(l) Disconnect the air inlet hose from the charcoal canister.
(m) Disconnect the EVAP hose from the charcoal canister.
(n) Disconnect the engine wire from the clamp on the right
fender apron.
(o) Disconnect the clamp on battery negative (-) cable from
the relay box.
(p) Disconnect the battery negative (-) cable from the right
fender apron.
(q) Disconnect the battery positive (+) terminal cable.
13. REMOVE SHIFT LEVER ASSEMBLY AND TRANSFER
SHIFT LEVER ASSEMBLY
(a) Remove the transfer shift lever knob.
(b) Remove the upper console panel.
(c) Remove the shift lever assembly.
(1) Disconnect the connector.
(2) Remove the 6 bolts.
(3) Remove the nut and disconnect the transmission
control rod from the shift lever assembly.
(4) Remove the shift lever assembly.
(d) Remove the 4 bolts and the transfer shift lever boot.
(e) Remove the transfer shift lever assembly.
(1) Remove the clip, the plate washer and the wave
washer, and disconnect the transfer rod from the
shift lever.
(2) Remove the bushing.
(3) Remove the 4 bolts, the shift lever and the gasket.
14. REMOVE FRONT EXHAUST PIPES
15. REMOVE PROPELLER SHAFT (See page PR-4)
16. REMOVE STABILIZER BAR (See page SA-81)
17. DISCONNECT A/C COMPRESSOR FROM ENGINE
(a) Disconnect the A/C compressor connector.
(b) Remove the 3 bolts, and disconnect the A/C compressor
from the engine.
HINT:
Suspend the A/C compressor securely.