Page 671 of 3115
mm in.
5
0.20
INSTALLATION
Butt Weld
Body Sealer
Body Sealer
about 5 mm
2. Temporarily install the new parts and check the
fit of the tail gate or back door and rear com-
bination light. 1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0. 12 -
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-31
Page 672 of 3115
mm in.
60
2.36
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Left Side
REMOVAL (With the quarter panel removed.)
Roof Side Outer Panel
Rocker Panel Reinforcement
60 mm
Cut and Join Location
1. Cut and join the rocker panel reinforcement at
the location as shown above.2. After removing the roof side outer panel, re-
move the quarter wheel housing outer panel.
BODY PANEL REPLACEMENTRE-34
Page 677 of 3115
mmin.
5
0.20
INSTALLATIONButt Weld
Butt Weld
Foamed Material
Application Area
Body Sealer
Butt Weld
Body Sealer
about 5 mm
1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0. 12 -
0. 16 in.) in diameter.
3) For other sealing points, refer to section AR.
2. Temporarily install the new parts and check
the fit of the rear door, back door, tail gate or
back door and rear combination light.
3. After installing the new parts, apply foamed
materials.
BODY PANEL REPLACEMENTRE-29
Page 678 of 3115
mm in.
60
2.36
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Right Side
REMOVAL (With the quarter panel removed.)
60 mm Roof Side
Outer Panel
Cut and Join
Location
1. Cut and join the rocker panel reinforcement at
the location as shown above.2. After removing the roof side outer panel, re-
move the quarter wheel housing outer panel.
Rocker Panel Reinforcement
BODY PANEL REPLACEMENTRE-32
Page 716 of 3115
Wheel Base 2,850 (112.20)
Imaginary
Standard
Line
mm (in.)
(Two-Dimensional Distance)
Hole dia.
18.5 (0.728)
30 (1.18)
18.5 (0.728)
18.5 (0.728)
16 (0.63)
70 (2.76) Name
Lower control arm installation hole-inner
Body mounting hole
Upper control arm installation hole-inner
Lateral control rod installation hole-front
Body mounting hole
Body mounting hole Symbol
G, g
H, h
I, i
J
K, k
L, l Hole dia.
25 (0.94)
16.5 (0.650)
24 (0.94)
60 (2.36)
18.5 (0.728)
30 (1.18) Name
Body mounting hole
Lateral control rod installation hole-rear
Shock absorber installation hole
Body mounting hole
Leading arm installation hole-inner
Body mounting hole Symbol
A, a
B
C, c
D, d
E, e
F, f
FRAME DIMENSION
FZJ105 series (RHD)
w HZJ105 series (RHD) (Cont'd)
BODY DIMENSIONSDI-11
Page 718 of 3115
Wheel Base 2,850 (112.20)
mm (in.) Imaginary
Standard
Line
(Two-Dimensional Distance)
Hole dia.
18.5 (0.728)
30 (1.18)
18.5 (0.728)
18.5 (0.728)
16 (0.63)
70 (2.76) Name
Lower control arm installation hole-inner
Body mounting hole
Upper control arm installation hole-inner
Lateral control rod installation hole-front
Body mounting hole
Body mounting hole Symbol
G, g
H, h
I, i
J
K, k
L, l Hole dia.
24 (0.94)
16.5 (0.650)
24 (0.94)
60 (2.36)
18.5 (0.728)
30 (1.18) Name
Body mounting hole
Lateral control rod installation hole-rear
Shock absorber installation hole
Body mounting hole
Leading arm installation hole-inner
Body mounting hole Symbol
A, a
b
C, c
D, d
E, e
F, f
FRAME DIMENSION
FZJ105 series (LHD) HZJ105 series (LHD) (Cont'd)
BODY DIMENSIONSDI-13
Page 724 of 3115
Wheel Base2,850 (112. 20)
mm (in.) Imaginary
Standard
Line
(Two-Dimensional Distance)
Hole dia.
14 (0.55)
9 (0.35) Name
Frame side rail standard hole
Frame side rail working hole Symbol
C, c
D, d Hole dia.
12 (0.47) nut
10 (0.39) Name
Winch installation nut
Insulator installation hole Symbol
A, a
B, b
FRAME DIMENSION-Upper Face
FZJ105 series
w HZJ105 series
(Cont'd)
BODY DIMENSIONSDI-19
Page 726 of 3115
Wheel Base2,850 (112.20)
Imaginary
Standard
Line
(Two-Dimensional Distance)
mm (in.)
Hole dia.
8 (0.31) nut
12 (0.47) nut Name
Stopper lubber installation nut
Hook installation nut Symbol
D, d
E, e Hole dia.
12 (0.47) nut
9 (0.35)
8 (0.31) nut Name
Hook installation nut
Frame side rail working hole
Undercover installation nut Symbol
A, a
B, b
C, c
FRAME DIMENSION-Lower Face
FZJ105 series
w HZJ105 series
(Cont'd)
BODY DIMENSIONSDI-21