Page 2898 of 3115
F04362
90°
F04363
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-17
1967 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Using a spring tension gauge, check the preload.
Preload (at starting):
42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
HINT:
Make sure to check preload in the direction of rotation.
If the preload is not within the specified value, adjust it again
with the adjusting nut.
(e) Secure the lock nut by bending one of the lock washer
teeth inward and the other lock washer teeth outward.
4. INSTALL FLANGE
(a) Place a new gasket in position on the axle hub.
(b) Install the flange to the axle hub.
(c) Install the 6 cone washers, washers and new nuts.
Torque: 33 N´m (335 kgf´cm, 24 ft´lbf)
(d) Pull out the drive shaft to the outside of the vehicle and
select the snap ring which ensures the clearance be-
tween the tip of the flange and the snap ring is less than
0.2 mm (0.008 in.).
Snap ring thickness:
1.8 mm (0.0709 in.)2.4 mm (0.0945 in.)
2.0 mm (0.0787 in.)2.6 mm (0.1024 in.)
2.2 mm (0.0866 in.)2.8 mm (0.1102 in.)
(e) Using a snap ring expander, install a new snap ring to the
drive shaft.
(f) Install a new grease cap to the flange.
5. INSTALL BRAKE CALIPER
(a) Install the brake caliper, washers and 2 bolts.
Torque: 123 N´m (1,250 kgf´cm, 91 ft´lbf)
(b) Install the flexible hose and bolt to the steering knuckle.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
6. INSTALL FRONT WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
7. CHECK ABS SPEED SENSOR SIGNAL
(See page DI-505)
Page 2901 of 3115
SA144-04
F04367
F04368
F04369
F04370SST SA-12
- SUSPENSION AND AXLEFRONT AXLE HUB
1962 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
2. REMOVE BRAKE CALIPER
(a) Remove the bolt and disconnect the flexible hose from
the steering knuckle.
(b) Remove the 2 bolts, washers and brake caliper.
(c) Support the brake caliper securely.
3. REMOVE FLANGE
(a) Using a screwdriver and hammer, remove the grease cap
from the flange.
(b) Using a snap ring expander, remove the snap ring.
(c) Remove the 6 nuts and washers.
(d) Install the 6 nuts temporarily to protect the threads of the
stud bolts.
(e) Using a brass bar and hammer, tap on the bolt heads and
remove the 6 nuts and cone washers.
(f) Remove the flange and gasket.
4. REMOVE AXLE HUB WITH DISC
(a) Using a screwdriver, release the lock washer.
(b) Using SST, remove the lock nut.
SST 09607-60020
(c) Remove the lock washer.
(d) Using SST, remove the adjusting nut.
SST 09607-60020
(e) Remove the axle hub with disc.
NOTICE:
Be careful not to damage the ABS speed sensor rotor and
oil seal.
(f) Remove the claw washer and bearing from the axle hub.
Page 2902 of 3115
SA1SE-01
F05442
Grease Cap
Steering Knuckle Arm
Cotter Pin
Drive Shaft
N´m (kgf´cm, ft´lbf) Snap Ring Steering Knuckle with
Axle HubBrake Caliper ABS Speed Sensor
and Wire Harness
Cotter Pin
: Specified torque
Non-reusable part
Precoated part
28 (290, 21)
13 (130, 10)
8.0 (82, 71 in.´lbf)
110 (1,125, 81)
159 (1,625, 117)
147 (1,500, 108)
123 (1,250, 91)
28 (290, 21)
Snap Ring
SA-36
- SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
1986 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DIFFERENTIAL CARRIER
COMPONENTS
Page 2926 of 3115
SA14E-04
F05436
110 (1,125, 81)
Cotter Pin
Drive Shaft
28 (290, 21)
13 (130, 10)
ABS Speed Sensor
and Wire Harness
8.0 (82, 71 in.´lbf)
Brake Caliper
Steering Knuckle
with Axle Hub
Snap Ring
Grease Cap
159 (1,625, 117)
Cotter Pin
Dust Cover
Inboard Joint Tulip
Cage
Inner Race
Ball
Boot Boot Clamp
Boot
147 (1,500, 108)
Steering Knuckle Arm
Supply Parts
Boot Clamp
Outboard Joint Shaft
Dust Seal
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Precoated part
28 (290, 21)
123 (1,250, 91)
Snap Ring Snap Ring
Snap Ring
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA-25
1975 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DRIVE SHAFT
COMPONENTS
Page 2932 of 3115
SA14F-04
F04367
F04368
F05795
A
B
C
F05161
SA-26
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1976 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. REMOVE BRAKE CALIPER
(a) Remove the bolt and disconnect the flexible hose from
the steering knuckle.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
(b) Remove the 2 bolts, washers and brake caliper.
Torque: 123 N´m (1,250 kgf´cm, 91 ft´lbf)
(c) Support the brake caliper securely.
3. REMOVE SNAP RING
(a) Using a screwdriver and hammer, remove the grease cap
from the flange.
(b) Using snap ring pliers, remove the snap ring.
4. DISCONNECT ABS SPEED SENSOR AND WIRE HAR-
NESS
Remove the 3 bolts and disconnect the ABS speed sensor and
wire harness.
Torque:
A: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
B: 13 N´m (130 kgf´cm, 10 ft´lbf)
C: 28 N´m (290 kgf´cm, 21 ft´lbf)
5. DISCONNECT STEERING KNUCKLE ARM
Remove the 2 bolts and disconnect the steering knuckle arm.
Torque: 147 N´m (1,500 kgf´cm, 108 ft´lbf)
HINT:
At the time of installation, please refer to the following items.
Clean the threads of the 2 bolts and steering knuckle with
toluene or trichloroethylene.
Page 2933 of 3115
F05162
SST
F04375
SST
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA-27
1977 Author: Date:
2004 LAND CRUISER (RM1071U)
Apply sealant to the 2 bolt threads.
Sealant:
Part No. 08833-00070, THREE BOND 1324
or equivalent
6. DISCONNECT STEERING KNUCKLE FROM LOWER
SUSPENSION ARM
(a) Remove the cotter pin and nut.
Torque: 159 N´m (1,625 kgf´cm, 117 ft´lbf)
HINT:
At the time of installation, if the holes for the cotter pin are not
aligned, tighten the nut further up to 60°.
(b) Using SST, disconnect the steering knuckle from the low-
er suspension arm.
SST 09628-6201 1
7. REMOVE STEERING KNUCKLE WITH AXLE HUB
(a) Temporarily install the nut to the lower suspension arm.
(b) Support the lower suspension arm with a jack.
(c) Remove the cotter pin and nut.
Torque: 110 N´m (1,125 kgf´cm, 81 ft´lbf)
HINT:
At the time of installation, if the holes for the cotter pin are not
aligned, tighten the nut further up to 60°.
(d) Using SST, disconnect the steering knuckle from the up-
per suspension arm.
SST 09628-6201 1
(e) Remove the nut and steering knuckle with axle hub.
Page 2935 of 3115
SA14J-04
F05437
Oil Seal
Drive Shaft Cotter PinBrake Caliper
Steering Knuckle
with Axle Hub
Snap Ring
Cotter Pin
Grease Cap
Steering Knuckle Arm
147 (1,500, 108)
123 (1,250, 91)
28 (290, 21)
8.0 (82, 71 in.´lbf)
13 (130, 10)
ABS Speed Sensor
and Wire Harness
28 (290, 21)
159 (1,625, 117)
110 (1,125, 81)
Snap Ring
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
Precoated part SA-34
- SUSPENSION AND AXLEFRONT DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
1984 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
COMPONENTS
Page 2940 of 3115
SA155-02
F04381
F04382
F04383
SST
F04384
- SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM
SA-75
2025 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. REMOVE ENGINE UNDER COVER
3. REMOVE FRONT TORSION BAR SPRING
(See page SA-66)
4. DISCONNECT STABILIZER BAR LINK FROM LOWER
SUSPENSION ARM
Remove the bolt and disconnect the stabilizer bar link from the
lower suspension arm.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
5. DISCONNECT SHOCK ABSORBER FROM LOWER
SUSPENSION ARM
Remove the nut, bolt and disconnect the shock absorber from
the lower suspension arm.
Torque: 135 N´m (1,400 kgf´cm, 100 ft´lbf)
6. DISCONNECT STEERING KNUCKLE FROM LOWER
SUSPENSION ARM
(a) Remove the cotter pin and nut.
Torque: 159 N´m (1,625 kgf´cm, 117 ft´lbf)
(b) Using SST, disconnect the steering knuckle from the low-
er suspension arm.
SST 09628-6201 1
7. REMOVE LOWER SUSPENSION ARM
Remove the 2 nuts, 3 bolts and lower suspension arm.
Torque: 230 N´m (2,350 kgf´cm, 170 ft´lbf)
