1998 TOYOTA LAND CRUISER Gasoline

B04933
New Gasket
B04934
Fulcrum
Length
30 cm
SST
B04895
SST Fulcrum
Length
30 cm
B02714
CORRECT
WRONG
Delivery Pipe O-Ring
- SFISFI SYSTEM
SF-3
1702 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) When connecting the union bolt (fuel pressure pulsation
damper) on the high pressure pipe union, follow the pro-
cedure below:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Using SST, tighten the union bolt to the specified
torque.
SST 09612-24014 (09617-24011)
Torque:
33 N´m (340 kgf´cm, 24 ft´lbf) for use with SST
39 N´m (400 kgf´cm, 29 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(c) When connecting the flare nut on the high pressure pipe
union, follow the procedure below:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to the specified
torque.
SST 09023-12700
NOTICE:
Do not rotate the fuel filter outlet when tightening the flare
nut.
Torque:
34 N´m (345 kgf´cm, 25 ft´lbf) for use with SST
38 N´m (380 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Take following precautions to remove and install the injec-
tors.
(1) Never reuse the O-ring.
(2) When placing a new O-ring on the injector, take
care not to damage it.
(3) Coat a new O-ring with spindle oil or gasoline be-
fore installing; never use engine, gear or brake oil.

B04939
Delivery
Pipe
Lower
Intake
Manifold O-Ring
Grommet
Injector
Insulator
B04898B05006B04991
Type A
Type BPush
Pull Push
Pull
Disconnect
B05012
Type A Type B
S05382
RetainerType A only SF-4
- SFISFI SYSTEM
1703 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(e) Install the injector to the delivery pipe and lower intake
manifold as shown in the illustration.
Before installing the injector, spindle oil or gasoline must
be applied on the place where the delivery pipe or the in-
take manifold touches the O-ring of the injector.
(f) Take following precautions to disconnect the fuel tube
connector (quick type):
(1) Check that there is no dirt on the pipe and around
the connector before disconnecting them. If there
is, clean the dirt away.
(2) Be sure to disconnect it with hands.
(3) Type A:
When the connector and the pipe are stuck, push
the clicks of the retainer and pull the connector to
free to disconnect and pull it out. Do not use any tool
at this time.
Type B:
When the connector and the pipe are stuck, turn
and pull the connector to disconnect. Do not use
any tool at this time.
(4) Inspect if there is any dirt or the likes on the seal sur-
face of the disconnected pipe and clean it away.
(5) Prevent the disconnected pipe and connector from
damaging and getting foreign objects by covering
them with a vinyl bag.
(g) Take following precautions to connect the fuel tube con-
nector (quick type):
(1) Do not reuse the retainer removed from the pipe.
(2) Do not use any tool. Use hands to connect the re-
tainer to the pipe.
(3) Check if there is any damage or foreign objects on
the connected part of the pipe.

SA168-05
Z15220
FIPG Width Approx.
1 - 2 mm (0.04 - 0.08 in.)
F05081Adhesive
F05082
Z15219
FIPG Width Approx.
1 - 2 mm (0.04 - 0.08 in.)
- SUSPENSION AND AXLEDIFFERENTIAL LOCKING SYSTEM
SA-169
2119 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL ACTUATOR
(a) Clean contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the actuator.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(c) Install the actuator to the differential and match the shaft
with the shaft fork hole.
(d) Clean the threads of the set bolt and shaft fork with the
white gasoline.
(e) Coat the threads of the set bolt with adhesive.
Adhesive:
Part No. 08833-00070, THREE BOND 1324
or equivalent
(f) Tighten the shift fork set bolt.
Torque: 20 N´m (200 kgf´cm, 15 ft´lbf)
(g) Tighten the 4 bolts uniformly, a little at time.
Torque: 24 N´m (240 kgf´cm, 18 ft´lbf)
2. INSTALL COVER
(a) Clean the contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the cover.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
HINT:
Install the cover within 10 minutes after applying FIPG.

F05216
Seal Width
Approx.
1 - 2 mm
(0.04 - 0.08 in.) SA-58
- SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
2008 Author
: Date
:
2004 LAND CRUISER (RM1071U)
32. INSTALL DIFFERENTIAL CARRIER COVER
(a) Install the oil deflector with 2 bolts to the carrier cover.
Torque: 7.3 N´m (74 kgf´cm, 64 in.´lbf)
(b) Install the breather plug to the carrier cover.
(c) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential carrier and
carrier cover.
(d) Clean surfaces with FIPG with material attached to using
gasoline or alcohol.
(e) Apply FIPG to the carrier cover, as shown.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent.
HINT:
Install the carrier cover within 10 minutes after applying FIPG.
(f) Install the differential carrier cover with the 9 bolts.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)

F05190
Matchmarks
F05192
SST
F05193
SST
SST
SA1143
Boiling Water
F05204
Matchmarks
SA-108
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
2058 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Align the matchmarks and assemble the RH and LH dif-
ferential cases.
(c) Tighten the 8 bolts uniformly, a little at a time.
Torque: 47 N´m (480 kgf´cm, 35 ft´lbf)
3. INSTALL SIDE BEARINGS
(a) Using SST and a press, install the RH side bearing on the
differential case.
SST 09710-30050, 09950-70010 (09951-07100)
(b) Using SST and a press, install the LH side bearing on the
differential case.
SST 09710- 30050, 09950- 60010 (09951- 00480),
09950-70010 (09951-07100)
4. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the threads of the bolts and differential case with
the white gasoline.
(b) Clean the contact surfaces of the differential case and
ring gear.
(c) Heart the ring gear to about 100 °C (212 °F) in boiling wa-
ter.
(d) Carefully take the ring gear out of the boiling water.
(e) After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
(f) Align the matchmarks on the ring gear and differential
case.
(g) Temporarily install the 12 set bolts.
(h) After the ring gear cools down enough, torque the 12 set
bolts to which thread lock has been applied.
Thread lock:
Part No. 08833-00100, THREE BOND 1360 K
or equivalent
Torque: 137 N´m (1,400 kgf´cm, 101 ft´lbf)

R13246MatchmarksAdhesive
F05178
SST
F05179
SST
SA1143
Boiling Water SA-128
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ Diff. Lock)
2078 Author
: Date
:
2004 LAND CRUISER (RM1071U)
2. ASSEMBLE DIFFERENTIAL CASE
(a) Clean the threads of the bolts, pinion shaft pins, case and
cover with the white gasoline.
(b) Coat the threads of the bolts and pinion shaft with adhe-
sive.
Adhesive:
Part No. 08833-00070, THREE BOND 1324
or equivalent
(c) Align the matchmarks, install the case and cover.
(d) Using a torx socket (E10), install the 5 bolts and 3 pinion
shaft pins.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
3. INSTALL SIDE BEARINGS
(a) Cover side:
Using SST and a press, install the side bearing on the dif-
ferential cover.
SST 09550-60010
(b) Ring gear side:
Using SST and a press, install the side bearing on the dif-
ferential case.
SST 09550-60010
4. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the threads of the bolts and differential case with
the white gasoline.
(b) Clean the contact surfaces of the differential case and
ring gear.
(c) Heat the ring gear to about 100 °C (212 °F) in boiling wa-
ter.
(d) Carefully take the ring gear out of the boiling water.
(e) After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear on the differential case.
(f) Align the matchmarks on the ring gear and differential
case.

SA2351
SST
Z15220
FIPG Width Approx.
1 - 2 mm (0.04 - 0.08 in.)
SA2129
Z10150
Adhesive SA-136
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ Diff. Lock)
2086 Author
: Date
:
2004 LAND CRUISER (RM1071U)
If the preload is less than the specified value, retighten the nut
with a force of 13 N´m (130 kgf´cm, 9 ft´lbf) at a time until the spe-
cified preload is reached.
SST 09330-00021
Torque: 441 N´m (4,500 kgf´cm, 326 ft´lbf) or less
If the maximum torque is exceeded while retightening the nut,
replace the bearing spacer and repeat the preload procedure.
Do not loosen the pinion nut to reduce the preload.
23. RECHECK RING GEAR BACKLASH
(See page SA-121)
24. RECHECK TOOTH CONTACT BETWEEN RING GEAR
AND DRIVE PINION (See step 13)
25. CHECK RUNOUT OF COMPANION FLANGE (See
page SA-121)
26. STAKE DRIVE PINION NUT
27. INSTALL ACTUATOR, SHIFT FORK AND SLEEVE
(a) Clean contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the actuator.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(c) Install the shift fork and actuator to the differential and
match the shift fork hole with the shift fork.
(d) Clean the threads of the set bolt and fork shaft with the
white gasoline.
(e) Coat the threads of the set bolt with adhesive.
Adhesive:
Part No. 08833-00070, THREE BOND 1324
or equivalent
(f) Install the shift fork shaft set bolt.
Torque: 20 N´m (200 kgf´cm, 15 ft´lbf)

SA2133
F05801
Z15219
FIPG Width Approx.
1 - 2 mm (0.04 - 0.08 in.)
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ Diff. Lock)
SA-137
2087 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(g) Engage the sleeve with the dog clutch of the differential
case.
(h) Install the 4 bolts.
Torque: 24 N´m (240 kgf´cm, 18 ft´lbf)
28. INSTALL COVER
(a) Clean contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the cover.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
HINT:
Install the cover within 10 minutes after applying FIPG.
(c) Install the cover with the 3 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
29. INSTALL REAR DIFF. LOCK POSITION SWITCH
Install the rear diff. lock position switch with a new gasket.
Torque: 40 N´m (410 kgf´cm, 30 ft´lbf)
30. REMOVE DIFFERENTIAL CARRIER FROM OVER-
HAUL STAND, ETC.