DIC8N-01
Vehicle Brought to Workshop
Customer Problem Analysis
P. DI-503
Check and Clear DTC (Precheck)
P. DI-505Items inside
are titles of pages in this manual,
with the page number in the bottom portion. See
the pages for detailed explanations.
Problem Symptom ConfirmationSymptom Simulation
P. IN-26
Symptom
does not occur
Symptom
occurs
DTC Check
P. DI-505
Sensor CheckCircuit Inspection
P. DI-615 - DI-653
DTC Chart
P. DI-518 Malfunction codeProblem Symptoms Table
P. DI-526
Check for Fluid Leakage
P. DI-655
Identification of Problem
Normal code
Repair
Confirmation Test
End
1
2
3
4
5
67
89
10
11
Step 2, 5, 8, 9, 11:
Diagnostic steps permitting the use of the
hand-held tester or break-out-box.
Fail safe function:
When a failure occurs in the ABS & BA & TRAC & VSC systems, the ABS and VSC warning lights are lit and
ABS & BA & TRAC & VSC operation is prohibited. In addition to this, when the failure which disables EBD opera-
tion occurs, the BRAKE warning light is lit as well and EBD operation is prohibited. DI-502
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
695 Author: Date:
2004 LAND CRUISER (RM1071U)
ABS & VEHICLE STABILITY CONTROL (VSC) & BRAKE
ASSIST (BA) SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following pages.
DIC8X-01
F17606
ABS Motor 1
Relay
ABS Motor 2
RelayABS Solenoid
Relay
Master Cylinder Pressure Sensor
Hydraulic Brake Booster
Check
Connector
Front Speed
Sensor Rotor
Front Speed Sensor
Engine Room J/BNeutral Start SwitchRear Speed Sensor
RotorRear Speed
Sensor
Steering Angle Sensor
Engine and ECT
ECU
Yaw Rate Sensor and
Deceleration Sensor DLC3
Stop Light Switch Skid Control ECU with
Warning Buzzer Combination Meter
ABS Warning Light
VSC TRC Warning Light
BRAKE Warning Light
VSC OFF Indicator Light
SLIP Indicator Light
ACTIVE TRC
Indicator Light
DI-522- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
715 Author: Date:
2004 LAND CRUISER (RM1071U)
PARTS LOCATION
F17604
DIC8S-02
F02201N09214F05476
DLC1
E1
Tc
TcDLC3
CG
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-505
698 Author: Date:
2004 LAND CRUISER (RM1071U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Check the warning lights and buzzer.
(1) Release the parking brake lever.
(2) When the ignition switch is turned ON, check that
the ABS, VSC TRAC and BRAKE warning lights,
VSC OFF, SLIP and TRAC indicator lights come on
for 3 sec.
(3) When depressing the brake pedal repeatedly, it
may turn on the ABS, VSC TRAC and BRAKE warn-
ing lights, VSC OFF indicator light and buzzer.
HINT:
If the ECU stores DTC, the ABS, VSC TRAC and BRAKE
warning lights and VSC OFF indicator light come ON.
If the indicator check result is not normal, proceed to trou-
bleshooting for the ABS warning light circuit, VSC TRAC
warning light circuit, brake warning light circuit, VSC OFF
indicator light circuit, SLIP indicator light circuit and AC-
TIVE TRAC indicator light circuit.
Trouble AreaSee Page
ABS warning light circuitDI-627
VSC TRAC warning light circuitDI-631
BRAKE warning light circuitDI-635
VSC OFF indicator light circuitDI-645
SLIP indicator light circuitDI-639
TRAC indicator light circuitDI-642
(b) In case of not using hand-held tester:
Check the DTC.
(1) Using SST, connect terminals Tc and E
1 of the
DLC1 or Tc and CG of the DLC3.
SST 09843-18020 or 09843-18040
(2) Turn the ignition switch ON.
(3) Read the DTC from the ABS or VSC TRAC warning
light on the combination meter.
HINT:
If no code appears, inspect the Tc circuit, ABS or VSC
TRAC warning light circuit.
Trouble AreaSee page
Tc circuitDI-651
ABS warning light circuitDI-627
VSC TRAC warning light circuitDI-631
R01346
Normal Code
0.25 sec.
0.25 sec. 2 sec.
ON
OFF
ON
OFF0.5 sec. 0.5 sec.
Code 11 and 21
4 sec.1.5 sec.
2.5 sec.
Code 11 Code 21
F06425
Hand-held
Tester
DLC3
F05576
DI-506- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
699 Author: Date:
2004 LAND CRUISER (RM1071U)
As an example, the blinking patterns for normal code and
codes 11 and 21 are shown on the left.
(4) Codes are explained in the code table on page
DI-518.
(5) After completing the check, disconnect terminals Tc
and E
1 of the DLC1 or Tc and CG of the DLC3 and
turn off the display.
If 2 or more malfunctions are indicated at the same time the low-
est numbered DTC will be displayed 1st.
(c) In case of using hand-held tester:
Check the DTC.
(1) Hook up the hand-held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Read the DTC by following the prompts on the tes-
ter screen.
HINT:
Please refer to the hand-held tester operator's manual for fur-
ther details.
(d) In case of not using hand-held tester:
Clear the DTC.
(1) Using SST, connect terminals Tc and E
1 of the
DLC1 or Tc and CG of the DLC3.
SST 09843-18020 or 09843-18040
(2) Turn the ignition switch ON.
(3) Clear the DTC stored in the ECU by depressing the
brake pedal 8 or more times within 5 sec.
(4) Check that the warning light shows the normal
code.
(5) Remove the SST from the terminals of the DLC1 or
DLC3.
SST 09843-18020 or 09843-18040
F06425
Hand-held
Tester
DLC3
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-507
700 Author: Date:
2004 LAND CRUISER (RM1071U)
(e) In case of using hand-held tester:
Clear the DTC.
(1) Hook up the hand-held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Operate the hand-held tester to erase the codes.
(See the hand-held tester operator's manual.)
2. DATA LIST
HINT:
According to the DATA LIST displayed by the hand-held tester, you can read the value of the switch, sensor,
actuator and so on without parts removal. Reading the DATA LIST as a first step of troubleshooting is one
of the methods to shorten labor time.
(a) Connect the hand-held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) According to the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item/Range
(Display)Normal Condition*Diagnostic Note
HB MOT RELAYHB Motor relay status/
ON or OFF--
ABS MOT RELAYMotor relay status/ ON or OFF--
SOL RELAYSolenoid relay status/
ON or OFF--
PRESS HIGH
HIGH Hydraulic brake boost pres-
sure/ ON or OFF
--
PRESS LOWLOW Hydraulic brake boost
pressure/ ON or OFF--
VSC/TRC OFF SWVSC OFF switch/ ON or OFF--
IDLE SWMain idle switch/ ON or OFFON: Accelerator pedal released
OFF: Accelerator pedal depressed-
STOP LIGHT SWStop light switch/ ON or OFFON: Brake pedal released
OFF: Brake pedal depressed-
PKB SWPKB sw/ ON or OFFON: Parking brake applied
OFF: Parking brake released-
ABS OPERT FRFront Right wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (FR)
OPERATE: During ABS operation
(FR)
-
ABS OPERT FLFront Left wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (FL)
OPERATE: During ABS operation
(FL)
-
ABS OPERT RRRear Right wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (RR)
OPERATE: During ABS operation
(RR)
-
ABS OPRET RLRear Left wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (RL)
OPERATE: During ABS operation
(RL)
-
WHEEL SPD FRFront Right wheel speed /
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
DI-508- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
701 Author: Date:
2004 LAND CRUISER (RM1071U)WHEEL SPD FL
Front Left wheel speed/
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
WHEEL SPD RRRear Right wheel speed/
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
WHEEL SPD RLRear Left wheel speed/
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
DECELERAT SENSG sensor (GL1 filter)/
Min.: -1.869 G, Max.: 1.869Approximately 0 ± 0.13 G at still
conditionReading changes when vehicle is
bounced
DECELERAT SENS2G sensor (GL2 filter)/
Min.: -1.869 G, Max.: 1.869Approximately 0 ± 0.13 G at still
conditionReading changes when vehicle is
bounced
IG VOLTAGEECU IG power voltage/
UNDER or NORMAL or OVER--
SFRRSFRR/ ON or OFF--
SFRHSFRH/ ON or OFF--
SFLRSFLR/ ON or OFF--
SFLHSFLH/ ON or OFF--
SRRR (SRR)SRRR (SRR)/ ON or OFF--
SRRH (SRH)SRRH (SRH)/ ON or OFF--
SRLRSRLR/ ON or OFF--
SRLHSRLH/ ON or OFF--
SRCF (SA1)SRCF (SA1)/ ON or OFF--
SRCR (SA2)SRCR (SA2)/ ON or OFF--
SRMF (SMCF, SA3)SRMF (SMCF, SA3)/ ON or OFF--
SRMR (SMCR, STR)SRMR (SMCR, STR)/ ON or OFF--
THROTTLEThrottle position sensor/
Min.: 0 deg, Max.: 125 deg--
ENGINE SPDEngine Speed/
Min.: 0 rpm, Max.: 6000 rpmActual engine speed-
YAW R AT EYaw rate sensor/
Min.: -128 deg/s, Max.: 128 deg/s--
YAW ZERO VALUEMemorized zero value/
Min.: -128 deg/s, Max.: 128 deg/s--
STEERING ANG
Steering sensor/
Min.: -1682 deg,
Max.: 1877 deg
-1682 to 1877 deg
Turning the steering wheel
changes the value
Left : Becomes grater
Right : Becomes smaller
MAS CYL PRS 1Master cylinder pressure 1/
Min.: 0 V, Max.: 5 VWhen brake pedal is released:
0.3 - 0.9 VReading increases when brake
pedal is depressed
AIR BLD SUPPORTAir bleed support/
NOT SUP or SUPPORTw/ BA: Supported
w/ VSC: Not supported-
TEST MODETest mode operation/
NORMAL or TESTNORMAL: Normal mode
TEST: During test mode-
#CODESNumber of Trouble Code/
Min.: 0, Max.: 255MIn.: 0, Max.: 45-
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-509
702 Author: Date:
2004 LAND CRUISER (RM1071U)
3. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand-held tester allows the relay, VSV, actuator and so on to oper-
ate without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the meth-
ods to shorten labor time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a) Connect the hand-held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) According to the display on the tester, perform the ºACTIVE TESTº.
HINT:
IG must be turned ON to proceed the ACTIVE TEST using a hand-held tester.
*
1: For VSC equipped vehicles only
ItemTest DetailsDiagnostic Note
SFRRTurns ABS solenoid (SFRR) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SFRHTurns ABS solenoid (SFRH) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SFLRTurns ABS solenoid (SFLR) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SFLHTurns ABS solenoid (SFLH) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRRRTurns ABS solenoid (SRRR) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRRHTurns ABS solenoid (SRRH) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRLRTurns ABS solenoid (SRLR) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRLHTurns ABS solenoid (SRLH) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRCF (SA1)Turns ABS solenoid (SRCF (SA1)) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRCR (SA2)Turns ABS solenoid (SRCR (SA2)) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRMF (SMCF, SA3)Turns ABS solenoid (SMCF, SA3)) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRMR (SMCR, STR)Turns ABS solenoid (SRMR (SMCR, STR)) ON / OFFOperation of solenoid (click-
ing sound) can be heard
SFRR & SFRHTurns ABS solenoid SFRR & SFRH ON / OFFOperation of solenoid (click-
ing sound) can be heard
SFLR & SFLHTurns ABS solenoid SFLR & SFLH ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRH & SRRTurns ABS solenoid SRRR & SRRH ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRLR & SRLHTurns ABS solenoid SRLR & SRLH ON / OFFOperation of solenoid (click-
ing sound) can be heard
SFRH & SFLHTurns ABS solenoid SFRH & SFLH ON / OFFOperation of solenoid (click-
ing sound) can be heard
SRCF & SRCRTurns ABS solenoid SRCF & SRCR ON / OFFOperation of solenoid (click-
ing sound) can be heard
DI-510- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
703 Author: Date:
2004 LAND CRUISER (RM1071U)SRMF & SRMR
Turns ABS solenoid SRMF & SRMR ON / OFFOperation of solenoid (click-
ing sound) can be heard
SOL RELAYTurns ABS solenoid relay ON/OFFOperation of solenoid (click-
ing sound) can be heard
ABS MOT RELAYTurns ABS motor relay ON/OFFOperation of motor (clicking
sound) can be heard
TRAC MOT RELAYTurns TRC motor relay ON/OFFOperation of motor (clicking
sound) can be heard
ABS WARN LIGHTTurns ABS warning light ON / OFFObserve combination meter
VSC WARN LIGHTTurns VSC warning light ON / OFFObserve combination meter
VSC/ TRC OFF INDTurns VSC / TRC OFF indicator ON / OFFObserve combination meter
SLIP INDI LIGHTTurns SLIP indicator light ON / OFFObserve combination meter
BRAKE WRN LIGHTTurns BRAKE warning light ON / OFFObserve combination meter
VSC/BR WARN BUZTurns VSC / BRAKE warning buzzer ON / OFFBuzzer can be heard
4. FREEZE FRAME DATA
(a) The vehicle (sensor) status memorized during ABS and/or VSC operation or at the time of error code
detection can be displayed by the hand-held tester.
(b) Only one record of freeze frame data is stored and the freeze frame data generated during ABS and/or
VSC operation are constantly updated. Also, the number of the ignition switch's ºONº after the freeze
frame data is stored can be memorized up to 31 and it can be displayed.
HINT:
If the ignition switch ºONº operation exceeds 31 times, º31º appears on the display.
(c) If the diagnosis code abnormality occurs, the freeze frame data at the occurrence of the abnormality
is stored but the ABS actuation data is deleted.
Hand-held tester displayMeasurement ItemReference Value*
VEHICLE SPDWheel speed sensor readingSpeed indicated on speedometer
STOP LIGHT SWStop light switch signalStop light switch ON: ON, OFF: OFF
# IG ONNumber of operations of ignition switch ON after
memorizing freeze frame data0 - 31
MAS CYL PRESSMaster cylinder pressure sensor readingBrake pedal release : 0.3 to 0.9 V
Brake pedal depress: 0.8 to 4.5 V
MASS PRESS GRADEMaster cylinder pressure sensor change-30 to 200 MPa/s
SYSTEMSystem status
ABS activated: ABS
VSC/TRC activated: VSC/TRC
BA activated: BA
Fail safe mode activated: FAIL SF
No system activated: NO SYS
YAW R AT EYaw rate angle sensor reading-100 to 100
STEERING ANGSteering sensor readingLeft turn: Increase
Right turn: Drop
THROTTLEThrottle position sensor readingRelease accelerator pedal: Approx. 0 deg.THROTTLEThrottle position sensor readingRelease accelerator edal: A rox. 0 deg.
Depress accelerator pedal: Approx. 90 deg.
G (RIGHT & LEFT)Right and left G-1.869 to 1.869
G (BACK & FORTH)Back and forth G-1.869 to 1.869
VSC (TRC) OFF SWVSC OFF switch signalTRAC OFF SW ON: ON
OFF: OFF