Chart II
CAPACITY TEST
Test using battery checker.Test using load tester.
Follow manufacturer's instruc-
tions to check and determine
if battery is serviceable.
OK NGRead load tester voltage
when specified discharging
current (Refer to Fig. 1.) flows
through battery for 15 sec-
onds.
Ready for use Go to next
step.
Above 9.6
volts
OKBelow 9.6
voltsNG
Ready for use Go to next
step.
lCheck battery type and determine the specified current
using the following table.
Fig. 1 DISCHARGING CURRENT
(Load Tester)
Type Current (A)
28B19R(L) 90
34B19R(L) 99
46B24R(L) 135
55B24R(L) 135
50D23R(L) 150
55D23R(L) 180
65D26R(L) 195
80D26R(L) 195
75D31R(L) 210
95D31R(L) 240
115D31R(L) 240
95E41R(L) 300
130E41R(L) 330
SEL008Z
..
..
..
..
..
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-22
13. Open radiator cap and air relief plug.
14. Fill radiator with coolant up to specified level.
Follow instructions attached to anti-freeze container for mix-
ing ratio of anti-freeze to water.
For coolant mixture ratio, refer to MA-14.
Unit:!(Imp qt)
Coolant capacity:
2WD 4WD
Without reservoir tank 6.1 (5-3/8)
Reservoir tank 0.6 (1/2)
Pour coolant through coolant filler neck slowly to allow air
in system to escape.
15. Close air relief plug.
16. Remove reservoir tank, drain coolant, then clean reservoir
tank.
17. Install reservoir tank and fill it with coolant up to ``MAX'' level
and then install radiator cap.
18. Run engine and warm it up sufficiently.
19. Race engine 2 or 3 times under no-load.
20. Stop engine and cool it down, then add coolant as neces-
sary.
Checking Cooling System
CHECKING HOSES
Check hoses for proper attachment, leaks, cracks, damage,
loose connections, chafing and deterioration.
CHECKING RADIATOR CAP
Apply pressure to radiator cap by means of a cap tester to see
if it is satisfactory.
Radiator cap relief pressure:
Standard
78-98kPa
(0.78 - 0.98 bar, 0.8 - 1.0 kg/cm
2, 11 - 14 psi)
Limit
59-98kPa
(0.59 - 0.98 bar, 0.6 - 1.0 kg/cm
2,9-14psi)
Pull the negative-pressure valve to open it. Check that it closes
completely when released.
SMA182B
SMA920C
SLC769A
SMA871B
ENGINE MAINTENANCEKA
Changing Engine Coolant (Cont'd)
MA-17
MANUAL STEERING GEAR
(Model: VB66K)
Worm bearing preload
N´m (kg-cm, in-lb)0.69 - 0.88
(7.0 - 9.0, 6.1 - 7.8)
Steering gear turning torque
N´m (kg-cm, in-lb)
360É position from straight-ahead
position0.69 - 0.88
(7.0 - 9.0, 6.1 - 7.8)
Straight-ahead position
(As compared with steering
wheel turned 360É)0.20 - 0.39
(2.0 - 4.0, 1.7 - 3.5) higher
Maximum turning torque 1.08 (11.0, 9.5)
Backlash at pitman arm top end (in a
straight-ahead position) mm (in)0 - 0.1 (0 - 0.004)
End play
(Between sector shaft and adjusting
screw) mm (in)0.1 (0.004) or less
Adjusting shim thicknessThickness
mm (in)Part number
1.95 (0.0768) 48129-84500
2.00 (0.0787) 48130-84500
2.05 (0.0807) 48131-84500
Oil capacity!(Imp pt) Approx. 0.62 (1-1/8)
STEERING LINKAGE
Applied model 2WD 4WD
Relay-rod swivel joint
Rotating torque
N´m (kg-cm, in-lb)Ð1.0 - 5.9
(10 - 60,
8.7 - 52.1)
Axial end play mm (in) Ð 0 (0)
Tie-rod & relay-rod ball joint
Swinging force at cotter pin
hole N (kg, lb)15.7 - 147.1
(1.6 - 15.0, 3.5 - 33.1)
Rotating torque
N´m (kg-cm, in-lb)0.5 - 4.9
(5 - 50, 4.3 - 43.4)
Axial end play mm (in) 0 (0)
Tie-rod standard length (L)
mm (in)343.9 (13.54) 297.6 (11.72)
POWER STEERING SYSTEM
(Model: PB48S)
Steering wheel turning force
(at 360É from neutral posi-
tion and circumference of
steering wheel) N (kg, lb)24.5 - 29.4 (2.5 - 3.0, 5.5 - 6.6)
Oil pump pressure
kPa (bar, kg/cm
2, psi)7,649 - 8,238 (76.5 - 82.4,
78 - 84, 1,109 - 1,194) at idling
Fluid capacity
m!(Imp fl oz)Approximately
900 - 1,000 (31.7 - 35.2)
Normal operating tempera-
ture ÉC (ÉF)60 - 80 (140 - 176)
Steering gear turning torque
N´m (kg-cm, in-lb)
360É position from
straight-ahead position0.7 - 1.2 (7 - 12, 6.1 - 10.4)
Straight-ahead position
(As compared with steer-
ing wheel turned 360É)0.1 - 0.4 (1 - 4, 0.9 - 3.5) higher
Maximum turning torque 1.1 - 1.6 (11 - 16, 9.5 - 13.9)
Backlash at pitman arm top
end (in a straight-
ahead position) mm (in)0 - 0.1 (0 - 0.004)
End play (Between sector
shaft and adjusting screw)
mm (in)0.01 - 0.03 (0.0004 - 0.0012)
Adjusting shim thicknessThickness
mm (in)Part number
1.575 - 1.600
(0.0620 - 0.0630)48213-B0100
1.550 - 1.575
(0.0610 - 0.0620)48214-B0100
1.525 - 1.550
(0.0600 - 0.0610)48215-B0100
1.500 - 1.525
(0.0591 - 0.0600)48216-B0100
1.475 - 1.500
(0.0581 - 0.0591)48217-B0100
1.450 - 1.475
(0.0571 - 0.0581)48218-B0100
SST736C
SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont'd)
ST-41
Chart II
CAPACITY TEST
Test using battery checker.Test using load tester.
Follow manufacturer's instruc-
tions to check and determine
if battery is serviceable.
OK NGRead load tester voltage
when specified discharging
current (Refer to Fig. 1.) flows
through battery for 15 sec-
onds.
Ready for use Go to next
step.
Above 9.6
volts
OKBelow 9.6
voltsNG
Ready for use Go to next
step.
lCheck battery type and determine the specified current
using the following table.
Fig. 1 DISCHARGING CURRENT
(Load Tester)
Type Current (A)
28B19R(L) 90
34B19R(L) 99
46B24R(L) 135
55B24R(L) 135
50D23R(L) 150
55D23R(L) 180
65D26R(L) 195
80D26R(L) 195
75D31R(L) 210
95D31R(L) 240
115D31R(L) 240
95E41R(L) 300
130E41R(L) 330
SEL008Z
..
..
..
..
..
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-22
