1998 MITSUBISHI MONTERO boot
[x] Cancel search: bootPage 1056 of 1501
![MITSUBISHI MONTERO 1998 Service Manual \b\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30](/manual-img/19/57333/w960_57333-1055.png "MITSUBISHI MONTERO 1998 Service Manual \b\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30")
\b\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
75,000 MILE (120,000 KM) NORMAL SERVICE
75,000 MILE (120,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Disc Brake Pads (
3)
\b
\
\
\
\
\
\
\
Brake Hoses (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
3)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every year.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
Brake Fluid All DOT 3 Or DOT 4
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
Page 1058 of 1501
![MITSUBISHI MONTERO 1998 Service Manual 90,000 MILE (144,000 KM) NORMAL SERVICE\
\
\
\
\
\
\](/manual-img/19/57333/w960_57333-1057.png "MITSUBISHI MONTERO 1998 Service Manual 90,000 MILE (144,000 KM) NORMAL SERVICE\
\
\
\
\
\
\")
90,000 MILE (144,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
SERVICE
\b
\
\
\
\
\
\
\
Ball Joints With Grease Nipple (
6)
\b
\
\
\
\
\
\
\
Propeller Shaft Joints (
6)
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Fuel Hoses (
3)
\b
\
\
\
\
\
\
\
Drive Belt (For Generator, Water Pump, Power Steering Pump)
\b
\
\
\
\
\
\
\
Manual Transmission Oil
\b
\
\
\
\
\
\
\
Transfer Oil
\b
\
\
\
\
\
\
\
Disc Brake Pads (
4)
\b
\
\
\
\
\
\
\
Brake Hoses (
4)
\b
\
\
\
\
\
\
\
Ball Joint & Steering Linkage Seals (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
4)
\b
\
\
\
\
\
\
\
Exhaust System (
3)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
Engine Coolant
\b
\
\
\
\
\
\
\
Automatic Transmission Fluid
\b
\
\
\
\
\
\
\
Rear Axle Oil
\b
\
\
\
\
\
\
\
Air Cleaner Filter
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
Page 1060 of 1501
![MITSUBISHI MONTERO 1998 Service Manual REPLACE
\b
\
\
\
\
\
\](/manual-img/19/57333/w960_57333-1059.png "MITSUBISHI MONTERO 1998 Service Manual REPLACE
\b
\
\
\
\
\
\")
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
\b
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\b
\
\
\
\
\
\
\
Material Condition Specification
\b
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
\b
\
\
\
\
\
Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
\b
\
\
\
\
\
\
\
(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
\b
\
\
\
\
\
\
\
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
105,000 MILE (168,000 KM) NORMAL SERVICE
105,000 MILE (168,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Disc Brake Pads (
3)
\b
\
\
\
\
\
\
\
Brake Hoses (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
3)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
Page 1062 of 1501
![MITSUBISHI MONTERO 1998 Service Manual FLUID CAPACITIES
\b
\
\
\
\
\
\](/manual-img/19/57333/w960_57333-1061.png "MITSUBISHI MONTERO 1998 Service Manual FLUID CAPACITIES
\b
\
\
\
\
\
\")
FLUID CAPACITIES
\b
\
\
\
\
\
\
\
Item Condition Specification (1)
\b
\
\
\
\
\
\
\
Engine Oil Oil Pan 4.5 Qts. (4.3L)
(
1) \b \
\
\
\
\
Oil Filter 0.32 Qts. (0.3L)
\b
\
\
\
\
\
Oil Cooler 0.32 Qts. (0.3L)
\b
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
\f
\
\
\
\
\
\
\
120,000 MILE (200,000 KM) NORMAL SERVICE
120,000 MILE (200,000 KM) NORMAL SERVICE\
\
\
\
\
\
\
VERIFY
\b
\
\
\
\
\
\
\
Last Major Service Was Performed
\b
\
\
\
\
\
\
\
SERVICE
\b
\
\
\
\
\
\
\
Ball Joints With Grease Nipple (
6)
\b
\
\
\
\
\
\
\
Propeller Shaft Joints (
6)
\b
\
\
\
\
\
\
\
INSPECT
\b
\
\
\
\
\
\
\
Fuel Hoses (
3)
\b
\
\
\
\
\
\
\
Fuel System (Tank, Pipe Line, Connection & Fuel Tank Filler
Tube Cap) (
3)
\b
\
\
\
\
\
\
\
Evaporative Emission Control System (Except Evaporative
Emission Canister) (
7)
\b
\
\
\
\
\
\
\
Drive Belt (For Generator, Water Pump, Power Steering Pump)
\b
\
\
\
\
\
\
\
Manual Transmission Oil
\b
\
\
\
\
\
\
\
Transfer Oil
\b
\
\
\
\
\
\
\
Disc Brake Pads (
4)
\b
\
\
\
\
\
\
\
Brake Hoses (
4)
\b
\
\
\
\
\
\
\
Ball Joint & Steering Linkage Seals (
3)
\b
\
\
\
\
\
\
\
Drive Shaft Boots (
4)
\b
\
\
\
\
\
\
\
Exhaust System (
3)
\b
\
\
\
\
\
\
\
Distributor Cap & Rotor (
7)
\b
\
\
\
\
\
\
\
REPLACE
\b
\
\
\
\
\
\
\
Engine Oil (
1)
\b
\
\
\
\
\
\
\
Engine Oil Filter (
2)
\b
\
\
\
\
\
\
\
Page 1152 of 1501
IGNITION SWITCH
Removal & Installation
1) Remove upper and lower steering column covers. Disconnect
harness connector from ignition switch. Using hacksaw, cut slots in
bolt heads of lock assembly. Using screwdriver, remove bolts and lock
assembly.
2) To install, reverse removal procedure. Tighten new bolts
until heads of bolts sheer off.
STEERING COLUMN
WARNING: Failure to follow air bag service precautions may result in
air bag deployment and personal injury. See AIR BAG SERVICE
PRECAUTIONS. Follow all service precautions before
attempting repairs. After component replacement, perform a
system operational check to ensure proper system operation.
CAUTION: Applying excessive pressure or causing impact to steering
shaft during service may cause column to collapse. Before
removing steering column, ensure wheels are in
straight-ahead position. Note steering wheel location for
installation reference.
Removal
1) Remove steering wheel. Remove combination switch and
ignition switch (if necessary). See STEERING WHEEL under
REMOVAL & INSTALLATION .
2) Remove lower instrument panel cover and air duct.
Disconnect all electrical connections. Disconnect brake pedal return
spring (if equipped). Disconnect gearshift control cable.
3) Remove bolts for dust cover at firewall. Remove bolt from
clamp at steering gear. Remove steering column bolts and remove
steering column.
Installation
To install, reverse removal procedure. Apply sealant (3M ATD
8663) to dust cover bolts before installing. Tighten bolts to
specification. See TORQUE SPECIFICATIONS .
OVERHAUL
STEERING COLUMN
WARNING: Failure to follow air bag service precautions may result in
air bag deployment and personal injury. See AIR BAG SERVICE
PRECAUTIONS. Follow all service precautions before
attempting repairs. After component replacement, perform a
system operational check to ensure proper system operation.
NOTE: Vehicle steering column is not repairable. See below for
joint assembly and steering lock removal and installation.
Disassembly
Remove steering column from vehicle. See STEERING COLUMN
under REMOVAL & INSTALLATION . Remove clamp bolt from joint assembly.
See Fig. 1 . Remove assembly. Remove lower boot, upper boot and dust
cover from joint assembly. To remove steering lock, use a hacksaw to
cut bolts at steering lock bracket side. Remove steering lock and
bracket.
Page 1153 of 1501
Fig. 1: Exploded View Of Steering Column (Montero Shown, Montero
Sport Similar)
Courtesy of Mitsubishi Motor Sales of America.
Reassembly
1) To reassemble, reverse disassembly procedure. Install
upper boot on joint assembly. Install lower boot and dust cover on
joint assembly. Leave boots on shafts without assembling them to
universal joint.
2) Apply multipurpose grease to universal joints of joint
assembly. When installing upper boot, lower boot and dust cover,
ensure arrows on boots align with slit area on yoke. Align steering
Page 1172 of 1501
threads damaged ........ A ... Require repair or replacement
of part with damaged threads.
Attaching hardware
threads stripped
(threads missing) ...... A ..... Require replacement of part
with stripped threads.
Dust boot missing ....... 2 ........ (1) Suggest replacement.
Dust boot split ......... 2 ........ ( 1) Suggest replacement.
Dust boot torn .......... 2 ........ ( 1) Suggest replacement.
Housing cracked ......... A ............ Require replacement.
Lead routing incorrect .. B .. Require rerouting according to
vehicle manufacturer's
specifications.
Loose ................... B ... Require adjustment to vehicle
manufacturer's specifications.
Missing ................. C ............ Require replacement.
Output signal incorrect . A .. Require repair or replacement.
Wire lead damaged ....... A .. Require repair or replacement.
( 1) - This condition can lead to damage of the sliding magnet,
which, in turn, causes premature sensor failure.
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - MODULES
AIR RIDE SUSPENSION - MODULE INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
loose .................. A ... Require repair or replacement
of loose part.
Attaching hardware
missing ................ C .. Require replacement of missing
part.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of part with damaged threads.
Attaching hardware
threads stripped
(threads missing) ...... A ..... Require replacement of part
with stripped threads.
Housing cracked ......... 2 .. Suggest repair or replacement.
Inoperative ............. A ............ Require replacement.
Missing ................. C ............ Require replacement.
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - RELAYS (COMPRESSOR)
AIR RIDE SUSPENSION - RELAY (COMPRESSOR) INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Housing cracked ......... 2 ........ ( 1) Suggest replacement.
Intermittent ............ A ............ Require replacement.
Missing ................. C ............ Require replacement.
Output signal incorrect . A ............ Require replacement.
( 1) - If moisture enters the relay, it can reduce life
expectancy or impair function.
\
\
\
\
\
\
\
AIR RIDE SUSPENSION - SWITCHES (ON/OFF)
Page 1175 of 1501
previously diagnosed by the "perceptible movement"
standard. Before requiring or suggesting any parts be
replaced based on "perceptible movement," consult your
repair manual to determine if OEM specifications exist.
You are not required to replace ball joints in axle sets.
However, when replacing a ball joint due to wear exceeding
manufacturer's specification, you may suggest replacement of the other
ball joint if its measurement shows it is close to the end of its
useful life, for preventive maintenance.
BALL JOINT INSPECTION
\
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware bent . B ... Require repair or replacement
of bent part if available;
otherwise, replace ball joint.
Attaching hardware
broken ................. A ... Require replacement of broken
part if available; otherwise,
replace ball joint.
Attaching hardware
corroded, affecting
structural integrity ... A . Require replacement of corroded
part if available; otherwise,
replace ball joint.
Attaching hardware
incorrect ............... A .......... Require replacement of
incorrect part if available;
otherwise, replace ball joint.
Attaching hardware
loose .................. A ... Require repair or replacement
of loose part if available;
otherwise, replace ball joint.
Attaching hardware
missing ................ C .. Require replacement of missing
part if available; otherwise,
replace ball joint.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of part with damaged threads if
available; otherwise, replace
ball joint.
Attaching hardware
threads stripped
(threads missing) ...... A ..... Require replacement of part
with stripped threads if
available; otherwise, replace
ball joint.
Binding ................. A .......... (1) Further inspection
required.
Grease boot cracked ..... 2 ........ ( 2) Suggest replacement.
Grease boot missing ..... 2 ........ ( 3) Suggest replacement.
Grease boot torn ........ 2 ........ ( 4) Suggest replacement.
Grease fitting broken ... A ... Require replacement of grease
fitting.
Grease fitting missing .. C ... Require replacement of grease
fitting.
Grease fitting
won't seal ............. A ... Require replacement of grease
fitting.
Greaseable ball joint will