High
tension (electrical)
ht
Hourh
Hydro
carbon
HC
I
Idl
e Air Control
IACEl
ectrical control of throttle bypass air
Idl
e Air Control Valve
IACVStepper motor dri
ven device which vari
es the volume of air by-passing the
throttle to maintain the programmed idle speed
Ignitionign
Ignition am
plifier
IAD
evice which amplifies the i
gniti
on system output
Ignition groundIGN GND
In
ertia Fuel Shut-off
IFSAn
inertia system that shuts off the fuel supply when activated by pre-
determined force limits brough t about by (e.g.) collision
In
ertia Fuel Shut-off
Switch
IFSSShut
s down fuel and ignition systems in the event of a vehicle impact
Inta
ke air
Air drawn t
hrough a cleaner and distri
buted to each cylinder for use in
combustion
InputI/PAn
electrical input signal to a controlling device
Inta
ke Air Temperature
IATTem
perature of intake air
Inta
ke Air Temperature
Sensor
IATSDe
vice used to measure IAT
Inta
ke Air Temperature
Sensor Ignition
IATSITherm
istor which signals the ECM to retard
the ignition timing in response to
high inlet air temperatures
Inta
ke Air Temperature
Sensor Injection
IATSFTher
mistor which inputs air density information to the ECM
Internal diameteri.
dia
Inte
rnational Standards
Organization
ISO
K
Kilogramme (mass)kg
Kilogram
me (force)
kg
f
Ki
logramme force per
square centimeter
kg
f/cm2
Kilom
eter
km
Ki
lometer per hour
km
/h
Kilopasc
al
kP
a
KilovoltkV
Knock
Sensor
KSSens
or which detects the onset of detonation, and signals the ECM to retard
the ignition
L
Le
ft-hand
LH
Left-hand drive veh
icle
LHD
Le
ft-hand thread
LH Thd
Ligh
t Emitting Diode
LEDLigh
t-emitting semiconductor diode used
in alphanumeric displays and as an
indicator lamp
Liqu
id Crystal Display
LCDOp
tical digital display system, applied voltage to which varies the way the
crystals reflect light, thereby modifying the display
LiterL
Low ten
sion
ltPrim
ary circuit of the ignition system, linking the battery to the primary
winding in the ignition coil
M
Malfu
nction Indicator
Lamp
MILA
required on-board indicator to aler
t the driver of an emission related
malfunction
Mani
fold Absolute
Pressure
MAPAbsolute pressure o
f the intake manifold air
Mani
fold Absolute
Pressure Sensor
MAPSSensor loca
ted in the ECM and
ported to the intake manifold
Manifol
d Surface
Temperature
MST
Mass Ai
r Flow
MAFSy
stem which provides inform
ation on the mass flow rate of the intake air to
the engine
Mass Ai
r Flow Sensor
MAFSHot-wi
re sensor which monitors air flow
into the intake manifold for fueling
and ignition control
Maxim
um
max.
Jacking and Lifting - Vehicle Recovery
Description an
d Operation
• NOTE: Prior to recovery, ensure that the vehicle keys are available and the security system disarmed.
Vehicle recovery methods are:
By fl
at-bed transporter.
By rear suspended tow.
By emergency to
wing for
very short distances.
Gears
hift Interlock
The
gear selector lever can only be moved
from the Park position by turning the igni tion key to position II and depressing
the brake pedal.
To remove the key from the ignition switch, the gear select or lever must be moved to the Park position. With the key
removed, the gear selector is locked in the Park position.
The selector lever can be manually unlocked from the Park position in the event of electrical failure or when moving the
vehicle without power. Refer to the general procedure in this section.
Transporter or Trailer Recovery
When the vehicle is being recove red by transporter or trailer:
The parking brake must be
be applied and the wheels chocked.
The
gear selector lever must be in Ne
utral. Do not select Park as the park ing lock mechanism may be damaged by
the forward and backward rocking motion of the vehicle.
The ve
hicle must be securely tied down to the transporter or
trailer. There are four tie-down brackets on the vehicle
underbody. Do not use the vehicle towing points or crossbeam tie bar.
Wh en t
he vehicle is being reco
vered by rear suspended tow:
The ignition key must be remo ved from the ig
nition switch to lock the stee
ring with the front wheels facing straight
ahead.
The re ar
wheels must be
correctly positioned in the lifting cradle and securely tied down.
Em
ergency Towing
WARNING: IF THE
ENGINE IS NOT
RUNNING, THE STEERING WILL BECOME HEAVY AND THE FORCE NECESSARY TO
EFFECTIVELY APPLY THE BRAKES WILL BE GREATLY INCREASED.
• CAUTIONS:
A vehicle with a defective transmission must be towed by rear suspended tow.
The vehicle towing point is not suit able for use with a solid tow-bar.
Do not use the crossbeam tie bar as a towing location.
When the vehicle is being towed on its own wheels:
Loc a
l regulations for the towing of ve
hicles must be followed. In some co untries the registration number of the
towing vehicle and an 'On Tow' sign or warning triangle must be displayed at the rear of the towed vehicle.
The gear s
elector lever
must be in Neutral.
The
ignition switch must be in positi
on II to release the steering lock and make the direction indicators, horn and
stop lamps operate.
A di
stance of 0.8 km (0.5 mi
le) must not be exceeded.
A spe
ed of 48 km/h (30 mph) must not be exceeded.
The tow rope must be attached using th
e towi
ng location provided; refer to Front Towing Point in this section.
Rear Su
spended
Tow
Is hard-wi
red to the instrume
nt cluster message center.
Is hard
-wired to the J1962 diagnostic connector.
Op
era
tion
Th
e
system selects the soft or
firm damper setting according to the current ro ad and driving conditions, to optimise vehicle
ride and handling.
With the vehicle stationary, the dampers are in the firm setting, but will normally switch to the soft setting when the vehicle
exceeds 8 km/h (5 mile/h); all dampers are switched simultaneously.
Sudden movement of the vehicle body, in response to road inputs, is detected by the vertical accelerometers, and the ADCM
switches the dampers to the firm setting to give improved damping of the resultant oscillations.
When cornering forces are detected by th e lateral accelerometer, the ADCM switches the dampers to the firm setting to
reduce the roll rate an d improve wheel control.
After the event has passed, the dampers revert to the soft setting.
When the footbrake is applied, the ADCM re ceives a signal and calculates the rate of vehicle deceleration. If the deceleration
rate is greater than a certain threshold, the dampers are switched to the firm setting to reduce the pitch rate and improve
wheel control.
If a system failure occurs, the ADCM grounds the output line to the instrument cluster message center, which displays a
text warning SUSPENSION FAULT and illuminates the amber warning lamp. Under fault conditions the system always fails to
the firm setting, so that the vehicle will be safe to drive un der all road and driving conditions.
Connector Pin Identity Chart for EM068
Pin
Number
Ci
rcui
t
Circuit Functi
on
1System erro
r output to instrument
cluster
2Not
used
3O/
P a
ccelerometer ground
4 to
9
Not
used
10K-
li
ne to diagnostic socket
11Ignition su
pply +12V
12Not
used
13Control signal (+ve) output
to l
eft-hand rear damper
14Control signal (+ve) output
to right-hand front damp
er
15Control signal (+ve) output
to right-hand rear
damper
16
a
nd 17
No
t
used
18Ground
19No
t
used
20Lateral
accelerometer i
nput
21Front vertical ac
celerometer in
put
22Rear vertical
acce
lerometer input
23No
t
used
24R
o
ad speed input from
instrument cluster
25Power output +5V to suppl y accelerometers
26Brake peda
l input
It is a reciprocating two
-circuit pu
mp in which one brake circuit is as signed to each pump circuit.
It supplies th
e fluid pressure and vo
lume to supply the brake circuits under ABS and Traction control.
The pump is driven by an electri
c motor, with the pump
housing incorporating two lo w pressure accumulators and
damping chambers for each brake circuit.
The ac cu
mulator stores the pressure and smooths out the output pu
lses from the pump.
ABS Warning Lamp
The sys
tem will be set in a fail-safe mode if a problem is de
tected; a warning lamp on the instrument panel will notify the
driver there is a problem.
Anti-Lock Braking Sy
stem (ABS)
The AB
S components are combined with
an hydraulic booster and a tandem master cylinder to provide a two circuit braking
system. The system comprises, four wheel speed sensor s, a brake control modulator and an ABS warning lamp.
Should a wheel start to lock-up during braking a signal tr ansmitted from the wheel speed sensor to the brake control
modulator will start the hydraulic pump. The brake control modula tor will close the input valve of the line connected to the
locked-wheel to stop any increase in fluid pressure to the br ake caliper. If this fails to prevent the wheel locking, the
pressure in the caliper will be decreased by opening the return valve until th e wheel starts accelerating again. The fluid
pressure from the return va lve is directed into the low pressure accumulator, housed in the pump.
From the low pressure accumulator, fl uid is pumped through the damping cham ber to the brake master cylinder. The
pressure to the brake caliper will then be increased in small steps to maintain maximum adhesion between the tire and road
surface. This is achieved by closing the return valve, and opening the input valve and using the hydraulic pump to increase
the pressure.
Although the system senses all four wheels independently, the rear wheels are regulated as a pair. If a sensor on a rear
wheel detects a wheel decelerating rapidly, then the fluid pressure to both wheels is reduced. The fluid pressure is then
dictated by the wheel having the lowe st adhesion with the road surface.
The ABS system will be set in a fail-safe mode if a problem is detected; a warn ing lamp on the instrument panel will notify
the driver there is a problem. The brake system will still operate conventionally and with the same standard of performance
as a vehicle not equipped with ABS.
Automa tic Stability Control (ASC)
Th
e ASC utilizes the ABS sensing arrangement to provide the maximum traction force to propel the vehicle.
The ASC is switched on when the engine is started. The system can be switched off by pressing the 'ASC OFF' (the switched
is marked 'TRAC OFF' on vehicles fitted with traction control). The switch, which is situated in the center console switchpack,
lights up to warn that the system is sw itched off. An 'ASC' amber warning light flashes on the instrument panel when the
system detects a spinning wheel.
The ASC system uses engine intervention to reduce the torque delivered to the drive wheels to prevent them spinning.
Engine torque is re duced in three ways:
The
throttle is moved towards the closed position.
The ignition is retarded. F
u
el is cut-off at the cylinder injectors.
Wheel spin is detected by the wheel sp eed sensors and communicated to the AB S/TCCM. The ABS/TCCM uses information
from the controller area network (CAN) to calculate the torque that the engine should produce to stop the wheel spinning.
Torque reductions are then requested from the engine control module (ECM ) through the CAN. The throttle is then
positioned to provide the target torque, which has been calculated to prevent wheel spin. During the transient phase of
torque reduction the fuel is cut-off and th e ignition retarded Both the fuel cut-off an d ignition retard will be restored to
normal when the throttle is set to its new position.
The ASC uses a brake control modulator with six solenoid va lves: three normally open inlet valves and three normally
Vehicl
e wanders from side to
side on the road, when the vehicle is driven straight ahead and the steering wheel is held in a firm position
Incorrect ti re
pressure or
tire size.
CHECK and ADJ
UST the tire pressure. For
additional information,
REFER to Section 204
-0 4
Wheels and Tires
. IN
ST
ALL a new tire as necessary. For
additional information,
REFER to Section 204
-0 4
Wheels and Tires
.
Vehi
cl
e is unevenly or
excessively loaded.
A D
JUST the load evenly.
Loose/worn ti
e-
rods.
INST
ALL a ne
w tie-rod
end. For additional
information,
REFER to Section 211
-0 3
Steering Linkage
.
Steeri
ng gear bolts loose
o
r damaged.
TIGHTE
N or INSTALL
new bolts.
Loose or worn suspensi
on
ball jo
int(s).
INST
ALL a ne
w suspension ball joint
assembly. For additional information,
REFER to Section 204
-01 Fron
t Suspension
.
Steeri
ng column uni
versal
joint pinch bolt loose.
TI G
HTEN the steering column universal joint
pinch bolt. For additi onal information,
REFER to Section 211
-0 4
Steering Column
.
Incorre
ct
toe adjustment.
ADJUS
T as necessary. For additional
information,
REFER to Section 204
-00 Sus
pension
Sy
ste
m
- General
Information
.
Loose or worn rear
susp
ension.
TIGHTEN
loose, or IN
STALL new rear
suspension components. For additional information,
REFER to Section 204
-0 2
Rear Suspension
.
Vehicle t
e
nds to pull to one
side when driven on a level surface
Incorrect ti
re pressure.
Incorrect
ti
re size or
different tire/tread type.
Uneven tire wear
CHECK and ADJ
UST the tire pressure. For
additional information,
REFER to Section 204
-0 4
Wheels and Tires
. IN
ST
ALL a new tire as necessary. For
additional information,
REFER to Section 204
-04
Wheels and Tires
.
Vehicl
e is unevenly loaded
or overloaded.
Adjust the load
.
Incorre
ct
toe adjustment.
ADJUS
T as necessary. For additional
information,
REFER to Section 204
-00 Sus
pension
Sy
ste
m
- General
Information
.
Dam
a
ged front suspension
components.
I N
STALL new front suspension components
as necessary. For addi tional information,
REFER to Section 204
-01 Fron
t Suspension
.
Damaged rear
suspen
sion
components.
INST ALL ne
w rear suspension components
as necessary. For addi tional information,
REFER to Section 204
-0 2
Rear Suspension
.
Steeri
ng gear val
ve effort
out of balance.
SHIF T the
transmission into NEUTRAL while
driving at no more than 30 miles/hour (50 km/h) and turn the ignition to position I
(engine OFF-coasting). If the vehicle does
not pull with the engine off, INSTALL a new steering gear. For additional information,
REF E
R to Section 211
-0
2
Power Steering
. If t
he
vehicle does drift with the engine off,
CROSS SWITCH front wheel assemblies.
If the
vehicle pulls to
the opposite side,
SWITCH wheels that were on the rear to the
same side on the front.
If the v
ehicle pull dire
ction is not changed,
CHECK the front susp ension components
and toe adjustments. For additional information,
REFER to Section 204
-01 Fron
t Suspension
.
Chec
k
the front and rear
brakes for correct operation.
ADJUS
T as necessary. For additional
information,
REFER to Section 206
-0 0
Brake System
-
General Informati on.
Check fo
r bent rear
INST
ALL ne
w rear suspension components
The te
lescopic slider provides driver crash
protection by retracting automatically in the event of an accident; it is clamped in
position to a preset torque.
The motorized upper steering column has the following serviceable parts:
Igniti
on switch assembly.
Igni
ti
on key interlock solenoid.
Ti
lt
motor assembly.
Reach motor assembly.
Manu al Upper Column Assembly
Ite
m
Par
t
Number
De
scr
iption
1-L
o
wer mounting bracket
2-Crash tube
3-Harnes
s c
onnector bracket
4-Tilt motor
5-Reach m
otor
6-Upper
moun
ting bracket
7-Ignition switc
h
(hidden)
8-Igni
ti
on key interlock solenoid
9-S
t
eering wheel mounting shaft
It
e
m
Par
t
Number
De
scr
iption
1-Upper
cowl
2-Lower cowl
3-Colu
mn tilt adjustment lever
4-Col
u
mn reach adjustment lever
5-Di
mm
er switch
Motorized Upper Co
lumn Components
Is adjustable for both til
t and reach.
Has ca
ble operated reach adjustment, using a rack an
d wedge, with approximately 16 latched positions.
Has si
x latched tilt positions steppe
d at approximately 3° intervals.
Has an u
nlatched top tilt position, allowing the column to be
pulled down to engage the first detent without using the
tilt lever.
Has an instrument li
ghti
ng dimmer switch installed on the left-hand side of the lower cowl.
Manual Upper Column Components
The telescopic slider provides driver crash protection by retracting automatically in the event of an accident; it is clamped in
position to a preset torque.
The manual upper steering column has the following serviceable parts:
Igni
tion switch assembly.
Igni
tion key interlock solenoid.
Bowden
cable and lever assembly.
It
em
Par
t Number
De
scription
1-L
ower mounting bracket
2-Crash tube
3-Harnes
s connector bracket
4-Upper
mounting bracket
5-Ignition switc
h (hidden)
6-Igni
tion key interlock solenoid
7-S
teering wheel mounting shaft
The manu
al upper
steering column: