Default mode Definitions
MECHANIC
AL LIMP-HOME MODE:
No elec
tronic throttle operation (mechanical
operation for last quarter of pedal travel)
Ma
ximum 25° throttle opening,
depending on adjustment of th rottle mechanical linkage
Engine speed restri
cted to 3000
rpm maximum, by fuel cut-off
High i
dle speed (1200 rpm approx.)
Misfire
at idle, due
to cylinder cut as a means of control
ling idle speed (the misfire will switch cylinders, as the
strategy varies th e cylinder cut)
Cruise (speed) contr o
l inhibited
REVERSE THROTTLE PROGRESSION ENABLED:
Elec
tronic throttle operation, limited to maximum 25°
Cruise (speed) contr
o
l inhibited
• NOTE: The throttle oper ation uses the same map as for reverse gear.
ENGINE SPEED LIMIT:
Engine runs
normally, up to 3000 rpm.
Engine
speed restri
cted to 3000 rp
m maximum, by fuel cut-off.
Cruise (speed) contr o
l inhibited
LIMP-HOME UNAVAILABLE:
Cruise (speed) contro
l inhibited
Re
verse throttle pr
ogression engaged at second occurrence of DTC flagging
AmberRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P01 16,
P0117, P0118, P0125
Ambe
rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P01 01,
P0102, P0103, P0104
Ambe
rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P03 00,
P0301, P0302, P0303, P0304, P0305,
P0306, P0307, P0308, P1313, P1314
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P03 27,
P0328, P0332, P0333, P1648
Ambe
rRestri
cted
Performance
R e
verse throttle pr
ogression enabled
P1474
AmberRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P1230
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P1671
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P11 12,
P1113
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1601 (SC on
ly)
AmberRestri
cted
Performance
Gearbox defau l
t to 4th gear
P16
05 (
NA only)
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P0702
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1795
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1796
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1797
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1605
Ambe
rNoneGearbox defau l
t to 4th gear
P0705 (SC on
ly)
AmberNoneGearbox defau l
t to 4th gear
P0706
Ambe
rNoneGearbox defau l
t to 4th gear
P1720
P
arts List
CAUTION: Do not attempt to renew or adjust the throttle cable without consulting the relevant procedure. Two
procedures apply: reconnection of an original cable (19.70.04) or the fitting of a new cable (19.20.06).
The filtered air from the intake duct is drawn downwards through the throttle body to the intake elbow on which the throttle
body is mounted. The airflow through the throttle body is vari ed by the electrically operated throttle valve according to
driver demand and engine mana gement system requirements.
The throttle body assembly has the following features:
Con
vential cable operated input shaft connected to the accelerator pedal.
M
echanical guard to limit throttle angl
e should driver demand exceed ECM co ntrolled parameters and a mechanical
back-up in the event of a throttle motor failure.
Vacuum actuator for operation of the mech anical guard in cru
ise control mode.
Thr
ottle valve (blade) to regula
te air flow into the engine.
Thermostatic air valve to allow and con
t
rol air by-pass around the throttle.
D
C electric motor to operate the thro
ttle in response to ECM control.
Three
sensors (accelerator pedal, mechan
ical guard and the throttle valve) to relay positional information about the
input shaft to the ECM.
R
eturn and control springs fitted to th
e input shaft, mechanical guard, thro ttle valve and dc motor drive gear.
Throttle Cont
rol Modes
There are seven throttle control
modes:
1. 1. Normal
It
em
Par
t Number
De
scription
1—Acce
lerator pedal and mechanic
al guard position sensors
2—Throttl
e (blade)
position sensor
Throttle Body
2.2. Cruise
3. 3. Mechanica l
guard
4. 4. Fixed idle
5. 5. Redundancy
6. 6. Full authority
7. 7. Engine shut-down
Normal mode occurs when the EC M uses the mechanical and monitoring arrangem ent of the throttle valve to control throttle
opening. The ECM does not permit driver demand to be exceeded but it can be restricted to allow for such features as
stability / traction control, or engine power limitation.
The ECM determines engine idle speed by controlling the throttle valve motor to vary the blade angle between the non-
adjustable preset limits of the mechanic al guard and the throttle valve motor.
Cruise mode is engaged as a result of the ECM calculating and controlling the required throttle valve opening via the
vacuum system. When the driver releases the throttle pedal, the input shaft disengages from the mechanical guard or the
vacuum actuator pulls the guard away from th e throttle valve. The throttle pedal will feel light should it be pushed again to
accelerate (pressing the pedal further will re-engage the input shaft with the mechanical guard and restore normal feel).
The ECM utilizes sensors to monitor the relative positions of the mechanical guard and throttle valve and adjusts them to
maintain the set cruise speed.
Mechanical guard mode permits full mechanical operation of the throttle if the ECM detects that a problem has been
encountered with the throttle valve position sensor, dc motor, associated harnesses / connecto rs or the ECM.
Fixed idle mode occurs when any two of the three sensors (two input shaft sensors and the mechanical guard sensor) fail.
The ECM will assume values which represent a blade angl e of approximately 2,5° and 1200 rpm (unloaded) maximum
engine speed.
Redundancy mode occurs when any one of the three sensors (two input shaft sensors and the mechanical guard sensor)
fails. The operational pair will be deemed to be safe to co ntinue without intervention, but cruise will be inhibited.
Full authority mode is invoked when a mech anical guard failure occurs which indicates that the guard is stuck fully open.
The red warning lamp will be lit and road speed will be li mited to 120 kph.
Engine shut-down mode will occur followin g multiple failures, such as mechanical guard mode following full authority mode
(or vice versa) or the throttle blade sticks.
Intake Elbow
The intake elbow directs the metered airflow from the electronic throttle to the intake manifold. Stub pipes on both sides of
Throttle Position (TP) Sensor
Location
P
arts List
sen
d
s the ECM a signal indica
ting throttle plate angle
is
the main input to the ECM from the driver
i
s
a dual Hall effect devi
ce mounted on the motor en d of the throttle body
Two additional sensors are attached to the throttle body to provide additional feedback to the ECM: a mechanical guard
position sensor and an accelerator pedal position sensor.
Cam s
haft Position (CMP) Sensor
sen
d
s the ECM a signal indicating camshaft po
sition for fuel synchronization purposes
is
a variable reluctance device mounted on bank 2 cylinder side face
generates a signal when the ri
ng
fitted to the bank 2 inlet
camshaft passes the sensor
Cranksha
ft Position (CKP) Sensor
i
s
a variable reluctance device
mounted on the engine oil pan
Ite
m
Par
t
Number
De
scr
iption
1—Acce
le
rator pedal and mechanic
al guard position sensors
2—Throttle
(blade)
position sensor
P
arts List
It
em
Par
t Number
De
scription
1—PI032
VVT solenoid 2
2—PI027
KS 2
3—PI004
ECT sensor
4—PI026
KS 1
5—PI031
VVT solenoid 1
6—PI035
MAFS (on vehicle)
7—PI050
Generator
8—PI040
Oil pressure switch
9—PI018
to PI021 Bank 1 Ignition coils 1 to 4
PI022 to PI025 Bank 2 Ignition coils 1 to 4
10—PI006
Throttle valve position sensor
11—PI002 En
gine management harness (on vehicle)
12—PI001 En
gine management harness (on vehicle)
13—PI033
Throttle valve motor
14—PI034
EGR valve (where fitted)
15—PI015 CM
P sensor
16—PI042
Accelerator pedal and
mechanical guard sensors
17—PI007
to PI010 Bank 1 Injectors 1 to 4 PI011 to PI014 Bank 2 Injectors 1 to 4
18—PI037
Compressor lock
sensor (where fitted)
19—PI036
Compressor clutch
20—PI017 CK
P sensor
E
ngine Harness Connectors
Location
It
em
De
scription
1Mechanica
l guard
position sensor (potentiometer)
2Pedal demand sensors (pot
entiometers)
3Thro
ttle position sensor
4Engine
control
module (ECM)
5Throttl
e motor power relay
6EMS fuse box
7Throttl
e motor
T
hrottle Sensors and Control
Default mode Definitions
MECHANIC
AL LIMP-HOME MODE:
No elec
tronic throttle operation (mechanical
operation for last quarter of pedal travel)
Ma
ximum 25° throttle opening,
depending on adjustment of th rottle mechanical linkage
Engine speed restri
cted to 3000
rpm maximum, by fuel cut-off
High i
dle speed (1200 rpm approx.)
Misfire
at idle, due
to cylinder cut as a means of control
ling idle speed (the misfire will switch cylinders, as the
strategy varies th e cylinder cut)
Cruise (speed) contr
o
l inhibited
REVERSE THROTTLE PROGRESSION ENABLED:
Elec
tronic throttle operation, limited to maximum 25°
Cruise (speed) contr
o
l inhibited
• NOTE: The throttle oper ation uses the same map as for reverse gear.
ENGINE SPEED LIMIT:
Engine runs
normally, up to 3000 rpm
Engine
speed restri
cted to 3000
rpm maximum, by fuel cut-off
Cruise (speed) contr o
l Inhibited
LIMP-HOME UNAVAILABLE:
Cruise (speed) contro
l inhibited
R
e
verse throttle pr
ogression engaged at second occurrence of DTC flagging
Diagnostic Trouble Code (D TC) Index
Performance3000
rpm)
P03
06,
P0307, P0308, P1313, P1314
Ambe
rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P03 27,
P0328, P0332, P0333, P1648
Ambe
rRestri
cted
Performance
R e
verse throttle pr
ogression enabled
P1474
AmberRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P1230
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P1671
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to
3000 rpm)
P11 12,
P1113
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1601 (SC on
ly)
AmberRestri
cted
Performance
Gearbox defau l
t to 4th gear
P16
05 (
NA only)
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P0702
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1795
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1796
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1797
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1605
Ambe
rNoneGearbox defau l
t to 4th gear
P0705 (SC on
ly)
Ambe
rNoneGearbox defau l
t to 4th gear
P0706
Ambe
rNoneGearbox defau l
t to 4th gear
P1720
St
eering wheel cassette reel short
circuit to ground
Cassette reel to ECM c
ircuit short
circuit to ground
CANC EL
switch failure (stuck ON)
Control.
P0567Cruise (speed) contr
o
l
RESUME
switch ON fault
Cru i
se (speed) control switches
internal steering wheel short circuit
to ground
S t
eering wheel cassette reel short
circuit to ground
Cassette reel to ECM c
ircuit short
circuit to ground
RESUME s
witch failure (stuck ON)
For cru
i
se (speed) control circuit tests,
REFER to Section 310
-03 Sp
eed
Control.
P0568Cru
i
se (speed) control switch
ground malfunction
Cru i
se (speed) control switches
internal steering wheel open circuit
St
eering wheel cassette reel open
circuit or high resistance
Cassette reel to ECM ci
rcuit
ACCEL/DECEL open circuit or high
resistance
ACC E
L/DECEL
switch failure
For crui
se (speed) control circuit tests,
REFER to Section 310
-03 Sp
eed
Control.
P0569Cruise (speed) contr
o
l
DECEL/SET (SET-) switch ON
fault
Cru i
se (speed) control switches
internal steering wheel short circuit
to ground
S t
eering wheel cassette reel short
circuit to ground
Cassette reel to ECM c
ircuit short
circuit to ground
DECE
L/SET
switch failure (stuck
ON)
For cru i
se (speed) control circuit tests,
REFER to Section 310
-03 Sp
eed
Control.
P0570Cruise (speed) contro
l
ACCEL/SET (SET+) switch ON
fault
Crui
se (speed) control switches
internal steering wheel short circuit
to ground
S t
eering wheel cassette reel short
circuit to ground
Cassette reel to ECM c
ircuit short
circuit to ground
ACC E
L/SET
switch failure (stuck
ON)
For crui
se (speed) control circuit tests,
REFER to Section 310
-03 Sp
eed
Control.
P0603ECM dat
a
corrupted
ECM failu
r
e
Contact deal
er techni
cal support for
advice on possible ECM failure.
P1000 Sy
stem checks not complete since
last memory clear
O B
D diagnostic monitors have not
completed
Carr y out comprehensi
ve component
monitor drive cycle. Refer to the DTC
section of JTIS.
P1104Mass ai r fl
ow (MAF) sensor ground
malfunction
MAF sensor to EC
M reference
ground circuit open circuit, short
circuit to high voltage, high
resistance
MAF s
ensor to ECM sensing circuit
open circuit
MAF sensor fai
lure
For MAF
se
nsor circuit tests,GO to
Pinpoint Test A.
.
P1111Syst
em checks complete since last
memory clear
O B
D diagnostic monitors have completed
N
o
action necessary.
P1112In
t
ake air temperature (IAT)
sensor 2 sense circuit high voltage
(low charge air temperature)
IAT sensor 2 di sconnect
ed
IAT sensor 2
to ECM sensing circuit
high resistance, open circuit or
short circuit to high voltage
IAT se nsor 2 failure
F
or IAT sensor
2 circuit tests,GO to
Pinpoint Test Q.
.
P1113Int
ake air temperature (IAT)
sensor 2 sense circuit low voltage
(high charge air temperature)
Supercharger interco
oler failure
IAT se
nsor 2
to ECM sensing circuit
short circuit to ground
IAT se nsor 2 failure
F
or IAT sensor
2 circuit tests,GO to
Pinpoint Test Q.
.
P1121Accele
rator pedal position (APP)
sensor circuit 'A'
range/performance
A P
P sensor to ECM sense circuit
'A' (sensor pin 5) open circuit,
short circuit or high resistance
Sensor power su pply fault
Sensor r
e
ference ground fault
APP s
e
nsor failure
For APP
sen
sor circuit tests,GO to
Pinpoint Test R.
, andGO to Pinpoint
Test S.
.