Page 1734 of 2490

Fuel Tank and Lines - Fuel Tank
Re
mo
val and Installation
Remov
a
l
•
NO
TE: This removal/installation procedure is applicable to all tank assembly variants.
S
p
ecial Tool(s)
R
e
lease tool 5/16" snap coupling
310-054
F u
el tank retaining strap cam adjuster
310-094
1. Remove the battery. For additi onal information, refer to
Section 414
-01
Battery, Mounting and Cables
.
2. Re
move the trunk floor carpet.
3. Remove the trunk front liner. Fo r additional information, refer
to Section 501
-05
Interior Trim and Ornamentation
.
4. Re
move the rear lamp assembly interior trim finisher. For
additional information, refer to Section 417
-01
Exterior
Ligh
ting.
5. Re
move the trunk seal retainer
. For additional information,
refer to Section 501
-0 5
Interior Trim and Ornamentation
.
6. Re
move the trunk side liner, lefthand. For additional
information, refer to Section 501
-05
Interior Trim and
Or
n
amentation
.
7. WARNING: B E
FORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Remove the trunk side liner, righthand. For additional
information, refer to Section 501
-05
Interior Trim and
Or
n
amentation
.
8.
Drain th e fue
l tank using a suitab
le suction pump/tanker. If the
On-board Refueling Vapour Recove ry (ORVR) system is fitted,
refer to Section 310
-00 Fu
el System
- General
Information
.
9. Fr
om under the vehicle, identify the fuel feed and return
tank/pipe connections which are located above and slightly to
the rear of the rear axle assembly.
1. Locate the fuel feed pipe.
2. Locate the fuel return pipe.
Page 1736 of 2490

1.
If fitted, disconnect the
wiring to the accelerometer.
2. Disconnect the wiring to the fuel level sensor harness.
3.
Disc
onnect the wiring to
the fuel pump connector.
4. If fitted, disconnect the wi ring to the pressure sensor
connector.
14 . R
emove fuel filler
latch box drain pipe.
1. Cut and remove the ratche t strap securing the drain
pipe to the filler tube.
2. Disconnect the drain pipe from the fuel filler latch box.
3. Pull the drain pipe th rough the body grommet and
remove.
15 . Di
sconnect the vapo
ur outlet pipe.
Relea
se the quick-fit coupling .
Plu
g
the vapour pipes.
16 . D
isconnect the fuel filler la
tch box from the filler tube.
Open t
he fuel filler flap
and remove the filler cap.
1. Remove the spring ring se curing the fuel filler latch
box to the filler neck.
2. Pull the fuel filler latch box free of the filler tube.
17. Detach the tank retaining straps.
Tape or tie the two reta i
ning straps/brackets to the rear
scuttle to allow tank removal.
Page 1739 of 2490

pipe.
3
. Tie the drain pipe to th
e filler tube using a ratchet
strap. Trim strap.
10
.
Reconnect the trunk harness connections.
1. If fitted, connect the wi ring to the accelerometer.
2. Connect the wiring to the fuel level sensor harness.
3. Connect the wiring to th e fuel pump connector.
4. If fitted, connect the wiring to the pressure sensor connector.
11
.
Reconnect the lefthand side trunk harness if it has been
necessary to move it for access. Route the harness behind both
the filler tube and breather or pressure relief pipe.
1. Fit the harness securing cl ip to the mounting bracket.
2. Connect the fuel flap lock actuator connector.
3. Connect the lefthand rear lamp harness connector.
4. If applicable, feed the side marker lamp harness through the access hole in the floor and reseat the
sealing grommet.
On
the underside of the vehicl
e, fit the side marker lamp
connector and fix the harness to the securing clips.
12
.
On the underside of the vehicle, fit the drain pipe to the
securing clip.
13. On the underside of the vehicle, reconnect the fuel feed and
return pipes.
R
emove the plugs from the tank
and fuel feed and return
Page 1976 of 2490

Engine Management Fuse Box
Heelboard Fuse Box - Right hand side
Fuse NoRating
(amps)Circuit
120Adaptive damping
215Intercooler water pump (Supercharger)
325Starter solenoid.
45Engine control module.
510Fuel injectors.
65Transmission control module
7-Not used.
810Air conditioning compressor clutch.
930Throttle motor.
105Engine control module, Park/Neutr al switch, cruise control VSV 1 and 2 (where fitted), EGR valves.
11-Not used.
1210Air flowmeter, VVT solenoids.
13-Not used.
1410HO2S sensor heaters (where fitted ), EVAP valve, ignition coils relay, throttle motor relay, AC
compressor clutch relay, radi ator fans control module, CCV.
1530Windscreen left-hand heater.
165Control module compartment cooling fan.
1730Windscreen right-hand heater.
1810Ignition coils, ignition amplifier.
Fuse NoRating (amps)Circuit
120Left-hand seat control module.
215Door lock relay, door locking actuators.
315Body processor module.
410Door mirror heaters, mirror foldback.
55Radio telephone.
610Air conditioning.
720Body processor module (column motor power).
85Rear window switchpack, passenger door switchpack.
95Passenger seat switchpack.
Page 1978 of 2490

Relay Details
Engine Compartment Fuse Box Relays
No(amps)Circuit
110Security and locking control module (Reversing lamps, rear fog lamps, stop lamps, electrochromic
mirror).
25Fuel filler flap.
310F16 left-hand heelboard (where fitted).
45Diagnostic connector.
55Right-hand and left-han d seat timer (rear).
6-Not used.
720Fuel pump.
810High mounted stop lamp, caravan/trailer stop lamps
910Antenna motor.
1010Security and locking control module (trunk release, caravan/trailer direction indicators, fuel filler
flap relay).
1110Accessory sockets.
1215In-car entertainment power amplifier.
13-Not used.
14-Not used.
1520Fuel pump (supercharger, where fitted).
1620Caravan/trailer connector.
1725Heated rear screen.
1820Rear seat movement.
195Right-hand side lamps, left-h and and right-hand number pl ate lights, caravan/trailer.
2020Rear seat movement.
215Left-hand side lamps, left-hand and right-hand sidemarker lights, caravan/trailer.
2220Rear seat heaters.
Relay NoColorCircuit
1BrownAir conditioning coolant pump
2BrownFront fog lamps
3BrownHeadlamps - high beam
4BrownHeadlamps - power wash pump (where fitted)
5BrownHeadlamps - low beam
6BrownHorns
7BrownIgnition +
Page 1979 of 2490
Engine Management Fuse Box Relay
Engine Compartment - Front Relays
Engine and Transmission Control Module Compartment Relays
Relay NoColorCircuit
1BrownEMS control relay
Relay NoColorCircuit
1BlackWindshield wiper fast/slow
2BlackWindshield wiper on/off
Relay NoColorCircuit
1BlueSC coolant water pump
2BrownFuel injection main
3BrownIgnition coils
4BrownThrottle motor
5BrownStarter solenoid
6BrownAir conditioning compressor clutch
Page 1981 of 2490
Trunk Fuse Box Relays
5VioletDoor mirror fold out (where fitted)
Relay NoColorCircuit
1BrownSecond fuel pump (SC models only)
2BrownRear window defroster
3BrownSide marker, license plate and trailer rear lamps
4BrownFuel pump
5BrownStop lamps (HMSL and trailer only)
6VioletAccessory socket (where fitted)
7VioletFuel filler flap lock
8VioletFuel filler flap unlock