Page 2322 of 2490

Wipers and Washers - Windshield Wiper/Washer Switch
Removal and Installation
Removal
1. Ensure that steering wheel is in the straight ahead, fully
lowered and fully ex tended position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
FOLLOWING TEN YEARS IN SERVICE, AN AIR BAG MODULE
MUST BE REMOVED AND DISPOSED OF IN THE APPROVED
MANNER, AND A NEW AIR BAG MUST BE FITTED.
AIR BAGS CONTAIN A CHEMICAL IRRITANT. IF AN AIR BAG
IS RENEWED, THE ORIGINAL UNIT MUST BE DISPOSED OF IN
ACCORDANCE WITH CURRENT SAFETY PROCEDURES.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove driver airbag. Refer to 76.73.39.
4. Remove steeri ng wheel.
5. Remove steering column lowe r cowl. Refer to 76.46.03.
6. Remove steering column upper cowl. Refer to 76.46.02.
7. Remove driver side unders cuttle. Refer to 76.46.11.
8. Release wipe/washer switch mult iplug from retaining bracket
and disconnect multiplug.
9. Sever and discard tie straps se curing key transponder exciter
coil multiplug to harness and disconnect multiplug.
Page 2326 of 2490
8. Conne
ct key interlock solenoid harness multiplug.
9. Connect key t
ransponder exciter
coil multiplug and using new
tie straps, secure mu ltiplug to harness.
10 . Conne
ct wiper/washer switch mu
ltiplug, and fit multiplug onto
retaining bracket.
11. Fit driver side underscu ttle. Refer to 76.46.11.
12. Fit steering column uppe r cowl. Refer to 76.46.02.
13. Fit steering column lower cowl. Refer to 76.46.03
14. Fit steering wheel.
15. Fit driver airbag module. Refer to 76.73.39.
16. Fit groun
d cable to battery te
rminal and fit battery cover.
Refer to 86.15.15.
Page 2333 of 2490
Installation
15. With assistance, support sliding roof assembly and slacken
and remove the remaining securi ng bolt and washer at each
side of frame.
16. With assistance, lower sliding roof assembly and carefully
remove it via the front passenger door.
1. With assistance, carefully pass sliding roof assembly through
front passenger door and position at BIW roof.
2. With assistance fit and hand ti ghten centre bolts and plastic
washers securing sliding roof frame to BIW.
3. Fit and hand tighten remaining securing bolts with plastic
washers.
4. Inserting a 15mm drill shank or similar tool, align circular
apertures in sliding roof fra me and BIW at each side.
5. Finally tighten all sliding roof frame to BIW securing bolts.
6. Position sliding roof rear suppo rt brackets and fit and hand
Page 2335 of 2490
Roof Opening Panel - Roof Opening Panel Module
Removal and Installation
Removal
1. Remove cover from battery and disconnect ground cable from
battery terminal.
2. Remove sliding roof trim panel for access. Refer to 76.82.19.
3. Using a drive key or screwdriver in the motor gearbox slot,
manually move the sliding roof towards the closed position.
4. Position the sliding roof with an 8mm gap between the driven
lever and the guide rail step.
5. Remove roof console for ac cess. Refer to 76.13.69.90.
6. Release sun visor from support and position at cantrail.
7. Remove visor support securing screw and remove support from
header.
8. Disconnect harness multiplugs from sliding roof control
module.
9. Carefully withdraw adjacent sectio n of flange finisher and edge
of headlining sufficient to prov ide access to control module.
10. Depressing retaining tang on RH side of module, lower that
side and release from tang on sliding roof frame.
Page 2336 of 2490

Installation
1. Synchronise control module gears. Refer to 76.82.48.
2. Exercising care to avoid da maging edge, lower front of
headlining for access.
3. Install control module ensuring tang on RH side fully seats.
4. Connect harness multiplugs to control unit.
5. Carefully install front edge of headlining.
6. Position RH sun visor support bl ock and install securing screw.
7. NOTE: Gearbox slotted boss descends until flush with gearbox
casing when drive is re-engaged.
Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
8. Install roof console. Refer to 76.13.69.90.
9. Position RH sun visor in support block.
10. Install sliding roof trim panel. Refer to 76.82.19.
11. Connect ground cable to batter y terminal and install battery
cover. Refer to 86.15.15.
12. Turn ignition switch to position II.
13. Check for satisfactory operation of sliding roof panel by fully
opening and closing twice.
14. Turn ignition switch to position O.
Page 2344 of 2490

Bumpers - Front Bumper
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.
8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose at RH side of
bumper.
9. Slacken and remove bolts securing bumper assembly to
mounting struts.
10. Lower 4-post ramp.
11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
12. Remove number plate and plinth from bumper cover.
13. Slacken and remove three bolts securing each fog lamp to
Page 2347 of 2490

Bumpers - Front Bumper and Bumper Cover
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
Installation
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.
8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose on RH side of
bumper.
9. Remove bolts securing bumper assembly to mounting struts.
10. Lower 4-post ramp.
11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
Page 2348 of 2490

1.
WARNING: ENSURE THAT ALL PERSONNEL AND
EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
Carefully slide bumper assembly onto fender guide blocks.
2. Raise ramp to working height.
3. Install but do not fully tighten bo lts securing bumper to struts.
4. Check clearance between top of bumper and bottom of fender.
If necessary, remove bumper, adjust guide blocks to achieve
correct clearance and refit bumper.
5. Connect harness multiplugs to foglamps, direction indicators
and where fitted side marker lamps.
6. Install harnesses in retaining clips at each side of cover.
7. Install powerwash hoses to jet assemblies and secure with new
plastic clips. Refer to Section 501.16.
8. Install radiator grill and su rround. refer to 76.55.03 and
76.55.15.
9. Check and as necessary adjust bumper cover to fender,
headlamps and radiator grill surround clearances. Refer to
Description and Operation in this section.
10. Fully tighten bumper assembly to strut securing bolts.
11. Install wheelarch liners.
12. Install undertray. Refer to 76.22.90.
13. Lower 4-post ramp.
14. Install road wheels and lower wheel-free lifts.