
Ambient Air Temperature Sensor (82.20. 02)
Cold Ai
r
Bypass Blend Door Actuator (82.20.86)
Defrost Vent/Register Blend Door Actuator (82.20.84)
Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85)
Instrument Panel Blend Door Actuator (82.20.83)
Remote Climate Control Module LHD (82.20.65)
Remote Climate Control Module RHD (82.20.65)
413: Instrumentation and Warning Sy
stems
413‐00: Instrument Cluster and Panel Illumination
Description and Operation
Instrument Cluster and Panel Illumination
Removal and Installation
Instrument Panel Dimmer Switch (86.65.07)
413‐01: Instrument Cluster
Description and Operation
Instrument Cluster
Diagnosis and Testing
Instrument Cluster
Removal and Installation
Instrument Clust
er (88.20.01)
413‐06: Horn
Description and Operation
Horn
Diagnosis and Testing
Horn
413‐07: Clock
Description and Operation
Clock
Diagnosis and Testing
Clock
Removal and Installation
Clock (88.15.07)

419:
Electronic Featu r
e
Group
419
‐10:
Multifunction Electronic Modules
Removal
and Installation
Driver
Seat Module (DSM) (86.75.28)
5: Body and Paint
501: Body and Paint
501‐00: Body System ‐ Gen
eral Information
Specification
Description and Operation
Body
501‐02: Front End Body Panels
Description and Operation
Front End Body Panels
Removal and Installation
Cowl Panel Grille (76.10.01) (76.43.39)
Driver Side Bulkhead Cover (76.11.34)
Passenger Side Bulkhead Cover (76.11.33)
Radiator Grille Opening Panel (76.10.06)
Radiator Grille Ope
ning Panel Reinforcement (76.11.24)
Radiator Splash Shield (76.22.90)
501‐03: Body Closures
Description and Operation
Body Closures
General Procedures
Hood Alignment (76.16.02)
Diagnosi
s
and Testing
(FDM)
Front
Door Module
(86.80.34)
Rear
(RDM)
Door
Module

Removal and Installation
Door (76. 28.04)
Front Doo
r
Opening Weatherstrip (76.40.01)
Fuel Filler Door (76.10.25)
Hood (76.16.01)
Hood Hinge (76.16.12)
Hood Striker (76.16.24)
Hood Strut (76.16.15)
Luggage Compartment Lid Hinge (76.19.28)
Luggage Compartment Lid Opening Weatherstrip (76.19.06)
Luggage Compartment Lid Striker (76.19.12)
Luggage Compartment Lid Strut (76.19.27)
Rear Door Opening Weathe
rstrip (76.40.02)
501‐05: Interior Trim and Ornamentation
Description and Operation
Interior Trim
Removal and Installation
A‐Pillar Trim Panel (76.13.31)
B‐Pillar Trim Panel (76.13.28)
Cowl Side Trim Panel (76.13.30)
C‐Pillar Trim Panel (76.13.73)
Door Window Control Switch Finish Pane
l (76.47.33)
Engine Cover (76.11.35)
Floor Covering (76.49.08)
Folding Tray (76.47.31)
Folding Tray Finish Panel (76.47.32)
Front Door Armrest (76.34.22)
Front Door Trim Panel Finish Panel (76.47.11)
Front Door Stowage Compartment (76.34.27)
Front Door Trim Panel (76.34.01)
Headliner (76.64.01)
Luggage Compartment Front Trim Panel (76.19.31)
Luggage Compart
ment Lid Trim Panel (76.19.05)
Luggage Compartment Rear Trim Panel (76.19.44)
Luggage Compartment Side Trim Panel (76.19.22)
Overhead Console Finish Panel (76.47.41)

Parcel Shelf (76.67. 06)
Parcel Shelf
Support (76.67.09)
Passenger Assist Handle (76.58.30)
Rear Door Armrest (76.34.23)
Rear Door Trim Panel Finish Panel (76.47.12)
Rear Door Trim Panel (76.34.04)
Rear Window Blind (76.14.04)
Rear Door Window Control Switch Finish Panel (76.47.34)
Scuff Plate Trim Panel (76.13.81)
Sun Visor (76.10.48)
501‐08: Exterior Trim and Or
namentation
Description and Operation
Exterior Trim
Removal and Installation
A‐Pillar Moulding LH (76.13.19)
A‐Pillar Moulding RH (76.13.20)
Coachlines
Door Moulding (76.43.72)
Front Fender Moulding (76.10.48) (76.43.73)
Luggage Compartment Lid Badges (76.44.03)
Luggage Compartment Lid Moulding (76.43.79)
Radiator Grille (76.
55.03)
Radiator Grille Bezel (76.55.15)
501‐09: Rear View Mirrors
Description and Operation
Rear View Mirrors
Removal and Installation
Auto‐Dimming Interior Mirror (76.10.56)
Exterior Mirror (76.10.52)
Exterior Mirror Cover (76.10.55)
Exterior Mirror Glass (76.10.53)
Exterior Mirror Motor (76.10.57) (76.11.09)
Interior Mirror (76.10.51)
Interior Mirro
r Mounting Block (76.10.62)

501‐10: Seating
Specificatio
n
Description and Operation
Seats
Removal and Installation
Front Seat (76.70.01)
Front Seat Backrest (76.70.06)
Front Seat Backrest Cover (76.70.15)
Front Seat Backrest Heater Mat (86.75.14)
Front Seat Backrest Trim Panel (76.70.03)
Front Seat Cushion (76.70.11)
Front Seat Cushion Cover (76.70.33)
Front Sea
t Cushion Heater Mat (86.75.13)
Front Seat Head Restraint (76.70.14)
Front Seat Head Restraint Motor (86.75.17)
Front Seat Recliner Motor (86.75.04)
Front Seat Track (76.70.20)
Front Seat Track Motor (86.75.33)
Lumbar Motor (86.75.12)
Rear Seat Armrest (76.70.39)
Rear Seat Backrest (76.70.38)
Rear Seat Backrest Cover (76.70.48) (78.90.12)
Rear Seat Backrest Heater Mat (86.75.35)
Rear Seat Cushio
n (76.70.37)
Rear Seat Cushion Cover (76.70.47)
Rear Seat Cushion Heater Mat (86.75.37)
Rear Seat Head Restraint (76.70.56)
Rear Seat Track
Seat Control Switch (86.75.23)
501‐11: Glass, Frames and Mechanisms
Description and Operation
Glass, Fra
mes and Mechanisms
Removal and Installation
Door Window Control Switch Bulb (86.46.12)
Front Door Window Glass (76.31.01)
Front Door Window Glass Weatherstrip (76.40.28)

Front Doo r
Window Regulator and Motor (76.31.45)
Front Door Window Regulator Motor (76.31.45)
Front Door Window Control Switch (86.25.07)
Rear Door Window Glass (76.31.02)
Rear Door Window Glass Weatherstrip (76.40.29)
Rear Door Window Regulator and Motor (86.25.09)
Rear Door Window Regulator Motor (86.25.09)
Rear Door Window Control Swi
tch (86.25.10)
Rear Quarter Window Glass (76.31.31)
Rear Window Glass (76.81.11)
Windshield Glass (76.81.40)
501‐12: Instrument Panel and Console
Specification
Description and Operation
Instrument Panel and Instrument Panel Console
Removal and Installation
Audio Unit Housing (76.25.15)
Climate Control Assembly Housing
Coin Stowage Compartment (76.46.37)
Floor Co
nsole (76.25.01)
Floor Console Ashtray (76.25.25)
Floor Console Extension (76.25.05)
Floor Console Finish Panel (76.47.26)
Floor Console Finish Panel Bracket (76.25.26)
Floor Console Stowage Compartment (76.25.16)
Floor Console Stowage Compartment Lid (76.25.18)
Glove Compartment (76.52.03)
Glove Compartment Lid (76.52.02)
Glove Compartment Lid Damper (76.52.22)
Glove Co
mpartment Liner (76.52.21)
Instrument Cluster Finish Panel (76.47.24)
Instrument Cluster Finish Panel Bezel (88.20.33)
Instrument Panel (76.46.01)
Instrument Panel Finish Panel (76.47.06)
Instrument Panel Lower Trim Panel (76.46.11)
Overhead Console (76.13.69)

Filler Cap and P
ipe
The fuel
filler cap with bayonet-type fixi
ng is located beneath a remote-release sp ring-latched lid on the rear saddle panel
on the left-hand-side of the vehicle.
Fuel Pum
p
The fu
el pump(s) is energized by an ECM co
ntrolled relay. Fuel is drawn by this pu mp and supplied to the fuel injectors via
the fuel line, filter and fuel rails.
Servicing of the fuel pump re quires fuel tank removal.
Ev
aporative Loss Flange Assembly
The evaporative-loss flan
ge asse
mbly is mounted centrally on top of the tank. The flange assembly consists of a removeable
steel cap which mounts the evaporative emissions system vapor outlet valves and, if applicable, a pressure sensor. The
external electrical supply to th e fuel pump(s) is also made via a connector on the flange.
The flange assembly is fixed to the tank by a locking ring which is turned usin g special tool JD-174. A seal is fitted between
the flange assembly and the tank. Three di fferent flange assemblies are applicable according to the evaporative emission
system fitted to the vehicle. The fl ange size and fixing are identical fo r the three systems, as described.
Removal of the evaporative flange assembly is necessary to gain access to th e fuel pump(s) and other internal components.
To remove the evaporative fl ange assembly the fuel tank must first be removed.
The evaporative flange variant assemblies are described, together with service information, in Section 303-13.
Fuel R
eturn
Excess fuel
is directed back to
the fuel tank via a return line.
Fuel Pum
p Relay
The
fuel pump relay,
under control of the ECM, switches power to the fuel pump motor.
I
nertia Fuel Shutoff (IFS) Switch
The IF
S switch is located in the right-hand
side footwell behind the footboard carpet . When activated the switch isolates the
ignition system and fuel pump, releases any locked doors and disables unnecessary electrical systems. The system can be
reset by pressing down the flexible cover on the top of the switch.
• NOTE: The doors will not unlock if the IFS switch is tripped when the ignition switch is in position '0'.

Ai
r Distribution Box (ADB)
The upper air distribution box ADB, is fixed to the defog duct and instrument panel assembly, and seals by contact pressure
to the outlet (top) of the air conditioning unit. The ADB inco rporates two servo motor operated flaps which regulate airflow
to:
Windshield and door drop
glass
Instrument panel
- center, left
hand and right hand vents
The center vent duct incorporat es a baffle plate which balances the volume of air flow between the center and right and left
hand vents.
5R
ear intermediate footwell duct - RH
6R
ear footwell duct - RH
7R
ear face duct - RH
8R
ear face duct - LH
9R
ear footwell duct - LH
10R
ear intermediate footwell duct - LH
11D
river footwell duct - LHD
12Fac
e level duct -
LH
It
em
De
scription
1Ai
r outlet - side vent
2Servo motor -
instrume
nt panel center vent
3Servo motor -
defog vent
4Ai
r outlet - instrume
nt panel center vent
5Ai
r outlet - defog vent
It
em
De
scription
1Fac
e level duct - RH
2Passenger footwel
l duct - LHD
3Fac
e level duct - center
4Rear
face primary duct