The
measurement of the maximum system pressure, (which is
governed by the pressure relief valve) is achieved by
inserting the Service Tool (pressure gauge and adaptors) into th e fluid circuit of the power steering system. Run the engine
at idle speed, turn the st eering from lock to lock and read the ma ximum pressure recorded on the gauge.
Installin
g Test Equipment
To
in
stall the pressure test equipment:
Pla
c
e a suitable drain tray be
low the power steering pump.
Install a hose clamp on
the re
servoir to pump hose prior to disconnecting any hoses, to avoid unnecessary loss of
fluid.
Disc
onnect the hose from the power st
eering pump high pressure outlet.
Install the pu
mp outlet to hose adaptor (5
). Do not omit the 'O' ring seal (9).
Connect the power steering
pump
adaptor to control valve hose (6) of the test equipment.
Install th e adaptor (4) in th
e high
pressure hose previously removed from the power steering pump outlet.
Conn
ect the connector (3) of the test equipment hose (2) to the adaptor (4).
R
e
move the hose clamp fro
m the reservoir hose.
Start th
e engine.
With the control valve (7) OPEN and the engine idli ng, the following system pressures may be checked:
Du
ring turning.
W
h
en the steering is
held on full lock.
With
the steeri
ng at rest.
• CAUTIONS:
To avoid excessive heating of the po wer steering pump, do not close the valve for longer than 5 seconds maximum.
Do not drive the vehicle with the test equipment installed.
With the control valve (7) CLOSED the power steering pump maximum ou tput pressure can be checked.
Removing Test Equipment
To
remove the test equipment:
Install a hose clamp
on
the reservoir to power steering pump hose.
Re
movi
ng the test equipmen
t is a reversal of the in stallation instructions.
Install a new '
O
' ring seal (9) to the power steering pump high pressu
re outlet to hose connection.
Instal
l the original hose to
the power steering pump.
Re
move the clamp from the reservoir to
the power steering pump hose.
Top-up the reservoir flui
d.
Ble
e
d the power steerin
g system. For additional information,
REFER to Power Steering System Bleeding
- in thi
s section.
Stee
ring Fault Diagnosis by Sympt
om Charts
Leakage
52
11-0
11-03/1
Pump High Pressure Ou
tlet
to Hose Adaptor
621
1
-011-02
Pump Adaptor
to Contro
l Valve Hose
721
1
-011-01
Control Valve
82
11-
011
Pressure Gauge
9-'O
'
Ring Seal
Cond
iti
on
Possib
l
e Sources
Acti
o
n
Co
nfirm
the position of the fluid
leak.
CLEAN th
e area of the leak.
In
s
pect the area and confirm the exact position of leak.
Make sure the fluid
is not from anoth
er system on
the vehicle.
Buzz (E
lectrical)
A
different steering buzz can be caused by
pulse width modulated (PWM) electric actuators used in variable assist steering
systems. This buzz is felt by turning the ignition key to run without starting the engine and holding onto the steering wheel.
In extreme cases, the buzz can be felt with the engine running also.
Column/Steering Wheel
Shake
Column shake is a low f
requenc
y vertical vibration excited by primary engine vibrations.
Nibble (Shimm
y)
Steeri
ng nibble is a rotary oscillation or
vibration of the steering wheel, which can be excited at a specific vehicle speed.
Nibble is driven by wheel and tire imbalance exciting a suspensi on recession mode, which then translates into steering gear
travel and finally steering wheel nibble.
Shudder (Judd
er)
Shudder i
s a low frequency oscillation of th
e entire steering system (tire, wheels, st eering gear and linkage, etc.) when the
vehicle is steered during static-park or at low sp eeds. Shudder is very dependent on road surface.
Torque Ri
pple
Torque rippl
e is a concern with Electric Power Steering (EPS) sy
stems. Torque ripple is most evident at static-park steering
the wheel very slowly from lock to lock. Torque ripple is primarily caused by motor commutation.
Torque/Veloc
ity Variation
(Phasing/Effort Cycling)
Steeri
ng wheel torque variation oc
curring twice in one revolution is normally as a result of problems with the lower steering
column (intermediate shaft), but foul cond itions generally result in either constant stiffnes s or single point stiffness.
Depending upon the orientation of the joints, the steering can fe el asymmetric (torque falling off in one direction and rising
in the other) or else it can simply have pronounced peaks and troughs as the steering moves from lock to lock.
Wheel Fight
(Kick Back)
W
heel fight is excess feedback of sudden road forces through th
e steering system and back to the driver. It is evaluated at
all vehicle speeds over cobblestones, rough roads, and potholes . The tires, wheels, and suspension generate forces into the
steering systems. Steering friction, hydraulic damping, hydr aulic compliance, mechanical compliance, steering ratio, and
assist gain all affect how much is transmitted to the driver.
Stee
ring Linkage
CAUTI
ON: Steering gear boots must be
handled carefully to avoid damage. Use new clamps when installing steering
gear boots.
Inspect the boots for cuts, deterioration, tw isting or distortion. Check the steering gear boots to make sure they are tight.
Install new boots or clamps as necessary.
• NOTE: The following steps must be carried out with assistance.
1. 1. With the wheels in the straight ahead po sition, gently turn the steering wheel to the left and the right to check for
free play.
2. 2. Free play should be between 0 and 6 mm (0 and 0.24 in) at the steering wheel rim. If the free play exceeds this
limit, either the ball joints are worn, the lower steering column joints are worn or the backlash of the steering gear
is excessive.
Power Steering -
Lubric
ants, Fluids, Sealants and Adhesives
Capacities
Torques
UnitSp
ecification
PAS flu
i
d
De
xr
on 3
UnitLi
t
ers
PAS syste
m1,0
PAS reservoi
r0,4
Com p
onent
Nm
Rac
k
mountin
g brac
ke
t to suspension crossbeam
40
- 50
PAS pump to front mounti
ng bracket
22
-
26
P
AS pu
mp assembly to cylinder block
38
-
48
Pul
l
ey to PAS pump
18
-
24
Hi
gh pressure hose to PAS pump22 -
28
Rack
pipe latch plate bolt8.5 -
11.5
R
e
servoir mounting bracket to body nuts
4 -
5
R
e
servoir mounting bracket clamp
4 -
5
Fluid cooler to body2.
5 -
3.5
Transfer pipe
to steering rack7 -
8
Transfer pipe
to hydraulic con
trol valve
7 -
8
Power Steering - Power Steering
Diagn
osis and Testing
Refer to the Description and Operation sub-section for details of the power operated steering system and Servotronic control
system.
Power Steer ing Pressure Test
Test Equ
i
pment
Parts List
In
stalling Test Equipment
To
in
stall the pressure test equipment:
Pla
c
e a suitable drain tray below the PAS pump.
Install a hose clamp
on
the re
servoir to pump hose prior to disconnecting any hoses, to avoid unnecessary loss of
fluid.
Di sc
onnect the hose from the PAS pump high pres
sure outlet.
Ins
tall the pump outlet to hose ad
aptor. Do not omit the O-ring.
Conn
ect the pump adaptor to control valve hose of the test equipment.
Install th
e adaptor in the high pressure hose previ
ously re
moved from the pump outlet.
Conne
ct the connector of the test equipment hose to the adaptor.
R
e
move the hose clamp fro
m the reservoir hose.
Start th
e engine.
With the control valve OPEN and the engine idling , the following system pressures may be checked:
Du
ring turning.
W
h
en the steering is
held on full lock.
With
the steeri
ng at rest.
• WARNINGS:
TO AVOID EXCESSIVE HEATING OF THE PAS PUMP, DO NOT CLOSE THE VALVE FOR LONGER THAN NECESSARY.
Ite
m
Par
t
Number
De
scr
iption
1—Pressure
gauge hose
2—Pump return hose
3—Pump return hose connector
4—Test equi
pment to
HP hose adaptor
5—Pump HP outlet to hose adaptor
6—Pump adaptor
to control valve hose
7—Control valve
DO NOT DRIVE THE VEHICLE WITH THE TEST EQUIPMENT INSTALLED.
With the control valve CLOSED the pump maximum output pressure can be checked.
Remov
ing Test Equipment
T
o remove the test equipment:
Install a hose clamp
on the
reservoir to pump hose.
Re
moving the test equipmen
t is a reversal of the installation instructions.
Install a new O-r
ing to the PAS pump high
pressure outlet to hose connection.
Inst
all the original hose to the PAS pump.
R
emove the clamp from the reservoir to pump hose.
Top-up the reservoi
r fluid.
B
leed the PAS system; refe
r to this section.
Refer to PDU
User Guide
T
he PDU will diagnose all electrical components of the system.
Before changing a component, chec k fuse No. 12 (10A) in the left-hand heelboard fu se box. However, if this fuse is faulty a
number of other components wi ll also fail to function.
The te
lescopic slider provides driver crash
protection by retracting automatically in the event of an accident; it is clamped in
position to a preset torque.
The motorized upper steering column has the following serviceable parts:
Igniti
on switch assembly.
Igni
ti
on key interlock solenoid.
Ti
lt
motor assembly.
Reach motor assembly.
Manu al Upper Column Assembly
Ite
m
Par
t
Number
De
scr
iption
1-L
o
wer mounting bracket
2-Crash tube
3-Harnes
s c
onnector bracket
4-Tilt motor
5-Reach m
otor
6-Upper
moun
ting bracket
7-Ignition switc
h
(hidden)
8-Igni
ti
on key interlock solenoid
9-S
t
eering wheel mounting shaft
It
e
m
Par
t
Number
De
scr
iption
1-Upper
cowl
2-Lower cowl
3-Colu
mn tilt adjustment lever
4-Col
u
mn reach adjustment lever
5-Di
mm
er switch
Motorized Upper Co
lumn Components
Is adjustable for both til
t and reach.
Has ca
ble operated reach adjustment, using a rack an
d wedge, with approximately 16 latched positions.
Has si
x latched tilt positions steppe
d at approximately 3° intervals.
Has an u
nlatched top tilt position, allowing the column to be
pulled down to engage the first detent without using the
tilt lever.
Has an instrument li
ghti
ng dimmer switch installed on the left-hand side of the lower cowl.
Manual Upper Column Components
The telescopic slider provides driver crash protection by retracting automatically in the event of an accident; it is clamped in
position to a preset torque.
The manual upper steering column has the following serviceable parts:
Igni
tion switch assembly.
Igni
tion key interlock solenoid.
Bowden
cable and lever assembly.
It
em
Par
t Number
De
scription
1-L
ower mounting bracket
2-Crash tube
3-Harnes
s connector bracket
4-Upper
mounting bracket
5-Ignition switc
h (hidden)
6-Igni
tion key interlock solenoid
7-S
teering wheel mounting shaft
The manu
al upper
steering column:
IGNITION.
All circuits, except the star
ter motor, are activated. The key rema ins in this position when driving.
Position 'III'
START. The starter operates for as long as the key is held in this position, ag ainst spring pressure. If the engine fails to
start, the key must be returned to position 'I' befo re another start is attempted.
Lighting Switch
The li
ghting switch is on the left-h
and side of the steering column and controls the following functions.
Direction Indicators
The direction in
dicators:
Operate
when the ignition switch is in position II.
Are operat
ed by movi
ng the switch stalk up or down until it latches in position, to in
dicate a right or left turn
respectively.
Can be o p
erated while the switch stalk is held against
spring pressure before reaching the latch position.
Cancel
automatically upon completion of a turn, the
column switch returning to the center position.
An audible ticking and a flashing green warning lamp on the in strument cluster indicate that the direction indicators are
Ite
m
De
scr
iption
1D
i
rection indicator LH or RH position
2All lamps OFF
3Side
lamps ON
4Headlamps ON
5Headlamps AUT O
(where fitted)
6He
adlam
p main beam position
7Mai
n
beam flash position
8M
e
ssage center function button