Using the special tool, remove the oil filter.
19. Remove the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
20. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
2. Remove the access grommet from the housing.
Remove the sensor and allow it to hang free under the
engine.
Release the harness clips from the oil pan body.
21. Remove the bolt which secures the transmission cooler pipes
and remove the clamping bracket.
22. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
23. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
Installation
27. Remove the eight screws an d release the windage tray.
28. Remove the oil filter adaptor.
29. Clean all components and releva nt mating faces; cylinder
block, oil pan, oil pan body, windage tray, oil pick-up pipe,
diverter valve and timing cover.
1. Reposition the windage tray and install the eight screws,
tighten to 5-7 Nm.
2. Install the oil filter adapto r and tighten to 26-34 Nm.
3. Apply a continuous bead of RTV sealant (Loctite 5699) 3 mm
diameter, around the bed plate flange OR around the oil pan
body flange; as indicated.
It is important that the oil pan body is bolted to the
bedplate within twenty minutes of applying the RTV
sealant.
4. Apply a continuous bead of RTV sealant (Loctite 5699) 2 mm
diameter, around the oil pick-u p pipe and the diverter valve
flanges; as indicated.
It is important that the oil pan body is bolted to the
bedplate within twenty minutes of applying the RTV
sealant.
11. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch - in this
section.
12. NOTE: Apply a suitable amount of clean engine oil to lubricate the oil filter O-ring seal.
Using the special tool, install the oil filter.
Tighten the oil filter to 15-18 Nm.
13. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
14. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
15. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
Default mode Definitions
MECH
ANICAL LIMP-HOME MODE:
No el
ectronic throttle operation (mechanical
operation for last quarter of pedal travel)
M
aximum 25° throttle opening,
depending on adjustment of th rottle mechanical linkage
Engine
speed restricted to 3000
rpm maximum, by fuel cut-off
Hi
gh idle speed (1200 rpm approx.)
Misfire
at idle, due to cylinder cut as a means of control
ling idle speed (the misfire will switch cylinders, as the
strategy varies th e cylinder cut)
Cruise (speed) contr
ol inhibited
REVERSE THROTTLE PROGRESSION ENABLED:
El
ectronic throttle operation, limited to maximum 25°
Cruise (speed) contr
ol inhibited
• NOTE: The throttle oper ation uses the same map as for reverse gear.
ENGINE SPEED LIMIT:
Engine
runs normally, up to 3000 rpm
Engine
speed restricted to 3000
rpm maximum, by fuel cut-off
Cruise (speed) contr
ol inhibited
LIMP-HOME UNAVAILABLE:
Cruise (speed) contr
ol inhibited
R
everse throttle pr
ogression engaged at second occurrence of DTC flagging
Diagnostic Trouble Code (D
TC) index
DT
C
Cond
ition
P
ossible Causes
Acti
on
P0171Right-hand cylinders combustion too
leanAir
intake leak between MAF
sensor and throttle
F
uel filter system blockage
F
uel injector blockage
F
uel pressure regulator failure (low
fuel pressure)
Low f
uel pump output
H0
2S harness wiring fault
E
xhaust leak (before catalyst)
ECM receivi
ng incorrect signal from
one or more of the following
sensors - ECT, MAF, IAT, TP.
Fo
r intake system,
REFER to Section 303
-12
Intake Air
Distribu
tion and Filtering
.
F
or fuel filter,
REFER to Section 310
-01
Fuel Tank
and Lines.
Chec
k the fuel injectors. Check the
fuel pressure regu lator. Check fuel
pressure. For HO2S circuit tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
F
or exhaust information,
REFER to Section 309
-00
Exhaust
Sy
stem
.
For se
nsor circuit tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P0172Right-hand cylinders combustion too
ri
ch
Engine
misfire
Bl
ocked air filter
F
uel system return blockage
Leak
ing fuel injector(s)
F
uel pressure regulator failure
(high fuel pressure)
ECM receivi
ng incorrect signal from
one or more of the following sensors - ECT, MAF, IAT, TP
Chec
k for 'engine misfire detected'
DTCs. Check the air filter element,
REFER to Section 303
-12
Intake Air
Distribu
tion and Filtering
.
Chec
k the fuel lines,
REFER to Section 310
-01
Fuel Tank
and Lines.
Chec
k the fuel injectors,
REFER to Fuel Injectors
- in t
his
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
.
Check the fuel
pressure,
REFE
R to Section 310
-00
Fu
el
Sy
ste
m
- General
Information
.
Check f o
r DTCs indicating a sensor
fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0174
Left-hand cyl i
nders combustion too
lean
Air in
take leak between MAF
sensor and throttle
F u
el filter system blockage
F
u
el injector blockage
F
u
el pressure regulator failure (low
fuel pressure)
Low f u
el pump output
H0
2S harness wiri
ng fault
E
x
haust leak (before catalyst)
ECM receivi
n
g incorrect signal from
one or more of the following sensors - ECT, MAF, IAT, TP
F o
r air intake sy
stem information,
REFER to Section 303
-12 Int
ake Air
Distribu tion and Filterin
g
.
Check the fuel fi lter,
REF
ER to Section 310
-01
Fu
el Tank
and Lines.
Chec k the
fuel injectors,
REFER to Fuel Injectors
- in t h
is
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
. Ch
eck the fuel
pressure,
REFER to Section 310
-00 Fu
el
Sy
ste
m
- General
Information
.
Check f o
r DTCs indicating which HO2
sensor is faulty,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
Check f o
r DTCs indicating a sensor
fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0175Left-hand cyli
nders combustion too
rich
Engine m
isfire
Bl
ocked air
filter
F
u
el system return blockage
Leak
i
ng fuel injector(s)
F
u
el pressure regulator failure
(high fuel pressure)
ECM receivi n
g incorrect signal from
one or more of the following sensors - ECT, MAF, IAT, TP
Check for 'en
gine misfire detected'
DTCs. Check the air filter element,
REFER to Section 303
-12 Int
ake Air
Distribu tion and Filterin
g
.
Chec k the
fuel lines,
REFER to Section 310
-01 Fu
el Tank
and Lines.
Chec k the
fuel injectors,
REFER to Fuel Injector
- Vehicles Wi
thout: Supercharger
/
Fue
l Injector
- Ve
hicles With
:
Supercharger
in this
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
. Check for DT
Cs
indicating a sensor fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0201F
u
el injector circuit malfunction, Cyl
1
Injector discon n
ected
Inject
or wir
ing open or short circuit
Injector fail
ure
F
o
r fuel injector circuit tests,GO to
Pinpoint Test A.
.
P0202Fu
el injector circuit malfunction, Cyl
3
P0203F u
el injector circuit malfunction, Cyl
5
P0204F u
el injector circuit malfunction, Cyl
7
P0205Fu
el injector circuit malfunction, Cyl
2
P0206Fu
el injector circuit malfunction, Cyl
4
P0207F u
el injector circuit malfunction, Cyl
6
P0208F u
el injector circuit malfunction, Cyl
8
P0300Ran d
om misfire detected
ECM t
o
ignition coil primary circuit
faults (cylinder misfire detected DTCs also logged)
Ignition coil ground circuit; open
ci
rcuit, high resistance
F
u
el injector circuit fault(s)
(injector DTCs also logged)
F o
r ignition circuit tests,
REFER to Section 303
-07 En
gine
Ignition.
F or engi
ne information,
REFER to Section 303
-00 En
gine
Sy
ste
m
- General
Information
.
F o
r fuel injector circuit tests,GO to
Ignition coil
failure(s)
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Spark plug
failure/fouled/incorrect
gap
Cy
linder compression low
F
uel delivery pressure (low/high)
F
uel injectors restricted/leaking
Fuel contamination
P
AS pulley bolts loose (see Service
Action S462)
W
orn camshaft/broken valve
springs
P
inpoint Test
A.
.
Check fuel
pressure,
REFER to Section 310
-00
Fuel
Sy
stem
- General
Information
.
Chec
k fuel injectors,
REFER to Fuel Injectors
- in t
his
section.
Check service actions.
P0301Misfire
detected, Cyl 1
R
EFER to possible sources for P0300
R
EFER to actions for P0300.
P0302Misfire
detected, Cyl 3
P0303Misfire
detected, Cyl 5
P0304Misfire
detected, Cyl 7
P0305Misfire
detected, Cyl 2
P0306Misfire
detected, Cyl 4
P0307Misfire
detected, Cyl 6
P0308Misfire
detected, Cyl 8
P0460F
uel level sense signal performance
Fue
l level sensor
to instrument
cluster circuits in termittent short
or open circuit
F
uel level sensor failure
Instrument cluster
faul
t (incorrect
fuel level data)
F
or fuel level sensor tests,GO to
Pinpoint Test B.
.
P1224Throttl
e control position error
Thro
ttle adaptations not performed
after battery disconnect
TP se
nsor disconnected
TP se
nsor to ECM sense circuits;
open circuit, hi gh resistance
Throttl
e motor relay failure
Th
rottle motor relay to ECM circuit
fault
Throttl
e motor relay power supply
open circuit
ECM ground circuit faul
t (relay coil
drive)
Throttl
e motor to ECM drive
circuits; open circuit, short circuit, high resistance
Throttl
e motor failure
Throttl
e body failure
Carry
out the throttle adaptation
procedure,
REFER to Section 303
-14
Electronic
Engine
Controls
.
ECM adaptations. For
throttle motor
relay tests, throttle position sensor tests, ECM ground tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P1229Throttl
e motor control circuit
malfunction
Throttl
e motor disconnected
Throttl
e motor to ECM drive
circuits; short circuit or open circuit
Throttl
e motor failure
Fo
r throttle moto
r relay tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P1250Engine
load malfunction
Air
intake leak
Engine
breather leak
TP se
nsor circuit fault (DTC P0121)
Throttl
e valve spring failure
F
or air intake system,
REFER to Section 303
-12
Intake Air
Distribu
tion and Filtering
.
Chec
k engine breather system for
leaks. For TP sensor tests,
REFER to Section 303
-14
Electronic
Engine
Controls
.
P1313Right-hand cylinders misfire rate
cat
alyst damage (this DTC will flag
only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
P1314L
eft-hand cylinders misfire rate
catalyst damage (this DTC will flag only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
F
or evaporative emissions components,
REFER to: Evaporative Emissions
(30
3-13
Evaporative Emissions, Diagnosis and Testing).
For ECT sensor tests,
REFER to: Electronic Engine Controls
(30
3-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
Engine stalls
soon after start
F
uel pump relay
ECM relay
Harness damage Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Fue
l lines
F
uel pressure regulator
Air leakage
Check f
or DTCS. For fuel pump and ECM relay
tests,
REFER to: Fuel Charging and Controls
(30
3-04
Fuel Charging and Controls, Diagnosis and Testing).
Check fuel pressure.
REFER to: Fuel System Pressure Check
(31
0-
00 Fuel System - Genera l Information, General
Procedures).
For ECT sensor tests,
REFER to: Electronic Engine Controls
(30
3-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
For fuel line information,
REFER to: Fuel Tank and Lines
(31
0-01 Fuel
Tank and Lines, Description and Operation).
For fuel pressure regulator,
REFER to: Fuel Charging and Controls
(30
3-04
Fuel Charging and Controls, Diagnosis and Testing).
For intake system information,
REFER to: Intake Air Distribution and Filtering
(30
3-12 Intake Air Distribution and Filtering,
Description and Operation).
Engine hesi
tates/poor acceleration
Fue
l pump
Air leakage
F
uel pressure regulator
Fue
l lines
Harness damage Throttl
e sensors
Throttl
e motor
Spark
plugs fouled, gapped
incorrectly
Ignition coil
failure(s)
Check f
or water ingress into
spark plug wells
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Exhaus
t gas recirculation (EGR)
(SC only)
Chec
k fuel pressure,
REFER to: Fuel System Pressure Check
(31
0-
00 Fuel System - Genera l Information, General
Procedures).
For intake system information,
REFER to: Intake Air Distribution and Filtering
(30
3-12 Intake Air Distribution and Filtering,
Description and Operation). For fuel pressure regulator,
REFER to: Fuel Charging and Controls
(30
3-04
Fuel Charging and Controls, Diagnosis and Testing).
For fuel lines information,
REFER to: Fuel Tank and Lines
(31
0-01 Fuel
Tank and Lines, Description and Operation).
For throttle position se nsor and throttle motor
relay tests,
REFER to: Electronic Engine Controls
(30
3-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
For spark plug tests, GO to Pinpoint Test B.
.
For ign
ition system tests, GO to Pinpoint Test
A.
. F
or EGR information,
REFER to: Engine Emission Control
(30
3-08
Engine Emission Cont rol, Description and
Operation).
Engine ba
ckfires
Fue
l pump
Fue
l lines
Air leakage
Mass ai
r flow (MAF) sensor
Spark plugs
Check f
or water ingress into
spark plug wells
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Chec
k fuel pressure,
REFER to: Fuel System Pressure Check
(31
0-
00 Fuel System - Genera l Information, General
Procedures).
For fuel pump and lines,
REFER to: Fuel Tank and Lines
(31
0-01 Fuel
Tank and Lines, Description and Operation).
For intake system,
REFER to: Intake Air Distribution and Filtering
(30
3-12 Intake Air Distribution and Filtering,
Description and Operation). For MAF sensor tests,