Page 1519 of 2490
Align the drive peg and lower sliding block of the switch to
the mating components of the selector mechanism.
2. Install the four screws, bu t do not fully tighten.
Remove the Ty-Strap from the dual linear switch.
Use the manual release and repo sition the selector to 'N'
for installation of the selector cable.
3. Connect the electrical connector to the linear switch.
4. Assemble the cable to the gear shift assembly.
1. Locate the outer cable and fit the inner cable to the gear selector arm. Tighten to 22-28 Nm.
2. Position the abutment nuts to the approximate position, but do not tighten.
5. NOTE: When setting the selector cable, ensure that the
selector lever on the transmission ca sing is still in the 'N' position.
Adjust the selector cable from inside the vehicle.
1. Confirm that the selector lever is in the 'N' position.
2. Adjust the nuts to lock against the bracket without
Page 1522 of 2490
Exhaust System -
Torques
ComponentNm
Nut - Downpipe catalytic converter to exhaust manifold14 - 18
Bolt - Downpipe catalytic converter to lower mounting bracket39 - 51
Bolt - Front muffler mounting to gearbox (SC)22 - 28
Bolt - Front muffler mounting to front muffler cross brace (SC)22 - 28
Bolt - Over-axle mounting to rear suspension A-frame22 - 28
Torca clamps52 - 68
Oxygen sensor to downpipe40 - 50
Page 1639 of 2490
I
nstallation
7.
R
aise the vehicle on a ramp.
8. R
emove the downpipe catalytic converter.
R
emove the bolts which se
cure the downpipe lower
mounting bracket.
Remove the
downpipe assembly.
9. R
emove the oxygen sensor(s).
The downstream sensor i
s fitt
ed only for North American
markets.
10. Remove gasket from the manifold flange.
Clean and inspect th
e manifold joint faces.
Clean and inspect th
e threads
on the downpipe studs.
1. Fit the oxygen sensor(s).
The downstream sensor i
s fitt
ed only for North American
markets.
Page 1640 of 2490
2. Fit a ne
w gasket to the mani
fold mating flange on the
downpipe.
3. Fit
the downpipe catalytic converter.
Fit the down
pipe assemb l
y to the manifold.
Fi
t,
but do not fully tighten, the mounting bracket securing
bolts. (Leave loose until the nu ts securing the downpipe to
the exhaust manifold are fitted.)
4. Lower the ramp.
5. Tighte
n the nuts securing the downpipe flange to the manifold
flange.
6. Connec t
the oxygen sensor multiplugs.
Con
n
ect the plug(s) to the respective (previously noted)
sensor(s).
Cor r
ectly position the multiplu
gs on the mounting bracket.
7. Fit the coolant header tank.
1. Reposition the tank and fit the securing nuts.
Page 1641 of 2490
2.
Connect the harness connector
8. R
efit the centre trim panel and th
e left hand enclosure panel to
the engine compartment.
1. Refit the centre trim panel.
2. Refit the left hand enclosure panel.
9. Raise the ramp.
10
.
Tighten the mounting brac ket securing bolts.
11. Fit the front muffler; refer to Operation 30.10.18.
12. Lower the ramp.
13. Remove the paintwork protection sheets and close the engine
cover.
Page 1643 of 2490
6. R
aise the vehicle on a ramp.
7. R
emove the bolts which secure
the rear of the front muffler
assembly to the transmission rear mounting.
8. R
emove the bolts which secure
the front flange of the front
muffler to the downpipe flange.
R
epeat for the flange bolt
s on the opposite side.
9. R
emove the gasket from the front
muffler flange at each side.
R
eposition the front silencer rearwards.
R
emove the gasket from each flange.
10
.
Remove the downpipe catalytic converter.
R
emove the bolts which se
cure the downpipe lower
mounting bracket.
Remove the
downpipe assembly.
11. Remove the oxygen sensor(s).
The downstream sensor i
s fitt
ed only for North American
markets.
Page 1644 of 2490
In
stallation
12
. R
emove gasket from the manifold flange.
Clean and inspect th
e manif
old joint faces.
Clean and inspect th
e threads on th
e downpipe studs.
1. Fit
the oxygen sensor(s).
The downstream sensor i
s
fitt
ed only for North American
markets.
2. Fit a new gasket to the mani fold mating flange on the
downpipe.
3. Fit
the downpipe catalytic converter.
1. Fit the downpipe assembly to the manifold.
Fit,
but do not fully tighten, the mounting bracket securing
bolts. (Leave loose until the nu ts securing the downpipe to
the exhaust manifold are fitted.)
4. Lower the ramp.
5. Tighten the nuts securing the downpipe flange to the manifold
flange.
Page 1646 of 2490
11
. Connect
the downpipe cataly
tic converter to the front
muffler.
1. Position a new gasket to the flange studs at each side.
2. Connect the the front mu ffler assembly to each
downpipe.
3. Fit and tighten the nuts to secure the muffler to the downpipes.
12 . F
it the front muffler rear mounting.
1. Reposition the front mu ffler and align the rear
mounting.
2. Fit and tighten the bolts; muffler to mounting bracket.
13. Lower the ramp.
14. Remove the paintwork protection sheets and close the engine
cover.