Page 826 of 2490
6. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
7. Install the crankshaft setting peg 303-531 to the crankshaft
position sensor location.
1. Install the crankshaft setting peg 303-531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Install and tighten the bolt to secure the setting peg.
8. Lower the vehicle on the ramp.
9. Install the camshaft locking tool 303-530 to Bank 1 camshafts,
aligning the shafts sl ightly as necessary.
10. CAUTION: Use a length of steel strip that will not fall
into the timing cover.
Protect the upper face of the ti ming cover from scratches, when
Page 1015 of 2490

Fuel D
istribution
Fuel is supplied to th
e engine
via eight fuel injectors (one pe r cylinder). The injectors are located in two fuel rails which r un
the length of each cylinder bank and ar e integral with the air intake manifold.
Fuel pumped from the tank enters a feed pipe at the rear of bank 2. Fuel flow is along bank 2 fuel rail, across the top front
of the engine (cross-over pipe) and through bank 1 fuel rail, the unused fuel re turning to the tank via a pressure regulator.
The fuel injectors are each controlled electrically from the engine control module (ECM).
A test valve is fitted to the cross-over pipe connecting the fu el rails at the front of the intake manifold. This valve allows the
fuel system to be depr essurized during servicin g and troubleshooting.
Fuel Injector
Eight, side-fed, dual straight-jet fuel injectors are fi tted in the fuel rails.
The injector consists of a solenoid, core, needle valve and ho using. When a control signal from the ECM is applied to the
solenoid coil, the needle valve lifts up and fuel is injected under pressure into the intake port. The fuel sprays from the
injectors are directed onto the back of the intake valves.
The injection quantity is determined by the length of time that the ECM signal is applied to the solenoid coil.
The injectors installed in the fuel rails of supercharged engines are of a higher flow rating than those installed in normally
aspirated engines and are secured in position by spring clips. Seals are instal led between the injector mounts of the fuel
rails and the related re cesses in the charge air cooler adaptors.
Pressure Regulator
Page 1051 of 2490
The
automatic belt tensioner consists of an idler pulley which is
free to rotate on a bearing, located at the end of a spring-
loaded pivot arm.
The pivot arm can be turned counter-clockwise (viewed from th e front of the engine) for belt removal and installation.
A belt-wear indicator is incorporated on th e rear horizontal face of the pivot arm.
It
em
De
scription
1Bel
t Wear Indicator
2Re
new Belt Indicator
3N
ew Belt Maximum Length
4N
ew Belt Minimum Length
Au
tomatic Belt Tensioner
Page 1059 of 2490

Ac
cessory Drive - Supercharger Belt
Re
moval and Installation
Remov
al
Installation
1.
Di
sconnect RH fa
n motor connector.
2. Check superch
arger dr
ive belt length by observing belt wear
indicator marks on side of tensioner.
1. Pointer at this mark, indicates minimum new belt length.
2. Pointer at this mark, indicates maximum new belt length.
3. Pointer at this mark, indi cates belt must be renewed.
3. R
emove drive belt from supercharger.
F
it 1/2 inch square drive ratchet or bar into square
aperture on front face of tensioner. Using bar, turn
tensioner assembly to the right (viewed from front)
against spring tension.
Wh
ilst holding the tensione
r against spring tension,
remove drive belt fr om tensioner pulley. Release tensioner
slowly and remove bar.
D
isconnect belt from
other pulleys and remove it from rear
of tensioner.
1. NOTE: Ensure that belt is correctly and squarely located on
each pulley. Check belt wear indicator marks to confirm that drive
belt is within limits.
Installation is a reversal of the removal procedure.
Page 1886 of 2490
Belt tension is achieved by an automatic tensioner; neither the belt nor the tensioner require service apart from checking
the belt wear indicators at each normal service interval.
The minimum service life of the drive belt is 100,000 miles.
Never apply oil to the belt or to the belt tensioner.
ItemDescription
1New Belt - Minimum Length
2New Belt - Maximum Length
3Replace the Belt
Page 1892 of 2490
Installation
13. Move the spacing bush rearward s slightly in the generator
mounting bracket, to ease fitting the new generator.
1. Position a suitable length bolt through the bush, fit a
tubular spacer or socket spanner, fit a nut and
tighten the assembly to move the bush slightly.
Remove the nut, bolt and spacer.
1. Fit the generator to the engine.
1. From above, position th e generator and fit the upper
mounting bolt and nut, but do not fully tighten.
2. Fit the generator lower mounting.
1. From below, reposition an d align the harness clip to
the generator lower mounting.
2. Fit the lower mounting bolt and nut, tighten to 38-48
Nm.
3. Connect the harness.
1. Reposition the suppres sion module harness and
connect the negative cable to the generator negative
terminal. Fit and tighten the terminal nut.
Page 1896 of 2490
Installation
15. Change the position of the ge nerator and remove it upwards
between the engine and the radiator.
16. Move the spacing bush rearward s slightly in the generator
mounting bracket, to ease fitting the new generator.
1. Position a suitable length bolt through the bush, fit a
tubular spacer or socket spanner, fit a nut and
tighten the assembly to move the bush slightly.
Remove the nut, bolt and spacer.
1. Fit the generator to the engine.
1. From above, position th e generator and fit the upper
mounting bolt and nut, but do not fully tighten.
2. Fit the generator lower mounting.
1. From below, reposition an d align the harness clip to
the generator lower mounting.
Page 1992 of 2490

The part number of the pre-terminated wiring harness The letter showing the extractor tip which must be used to remove this type of electrical connector terminal Those electrical connector terminals which are gold
Some of the pre-terminated wiring harness( s) have seals installed to the insulation for sealed connector applications. It is
essential for prevention of mo isture ingress that a sealed pre-terminated wiring harness must be used where a sealed
terminal was removed.
CAUTION: Where the repair procedure indica tes that a glue lined heat shrink sleeve should be applied, apply sufficient
heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined
heat shrink sleeve so that the wiring harness insulation becomes damaged.
Two sizes of heat shrink sleeving are supplied in the wiring harn ess repair kit. Each heat shrink sleeve contains a sealant
glue. These must be used when connecting wiring harness(s) or electrical connector terminal(s) at all times. The smaller
diameter heat shrink sleeve is to be used with the red and blue butt splice connectors and the larger di ameter sleeve with
the yellow butt sp lice connectors.
For ease and speed, some of the pre-term inated wiring harness(s) may already have the insulation partly stripped at the
splice end. If the repair requires insula tion to be stripped from the cable, refer to the Relationship Table fo r the correct
length of insulation to be stripped.
The Pre-Terminated Wiring Harness(s) illu stration shows the electrical connector terminal type, the part number of the pre-
terminated wiring harness and the letter of the extractor tip which must be used to extract the electrical connector terminal
from the connector housing. Additionally, those electrical conne ctor terminal(s) which are gold are identified, all others are
therefore, tinned and not gold.
Wiring Harness Cable Identification Sleeves
A selection of colored sleeves are contai ned in the wiring harness repair kit for maintaining the wiring harness cable
identification on the pre-term inated wiring harness. Place the correct colo red sleeve(s) over the pre-terminated wiring
harness insulation as near to the electr ical connector as possible with the main wiring harness cable color nearest to the
electrical connector.
For example, if the original wiring harness cable color is pink with a black trace put the pink wiring harness cable
identification sleeve on the pre-terminated wiring harness first followed by a black sleeve, and slide both along the wiring
harness cable to the electr ical connector terminal.
Extraction Handle and Tips
The extraction handle, in conjunction with th e correct tip, is used to remove a terminal from an elec trical connector. Each tip contained in the wiring harness repair kit is marked with an identification letter, A to K inclusive. Each tip has been special ly
designed to extract a particular ty pe of electrical connector terminal. The use of any other tool is not recommended and is
liable to cause damage to the electrical connector. The tip is fastened to the handle by a screw which holds the tip firmly yet
allows it to be easily replaced.
Extraction Handle and Tips