Page 771 of 2490

position sensor to the flywheel housing.
Remove the sensor and allow it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.
7. Install the damper securing bolt (old one) to the crankshaft,
hand-tight only.
8. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
9. Install the crankshaft setting peg 303-531 to the crankshaft
position sensor location.
1. Install the crankshaft setting peg 303-531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Install and tighten the bolt to secure the setting peg.
10. Remove the damper securing bolt from the crankshaft.
11. Lower the vehicle on the ramp.
12. Install the camshaft locking tool 303-530 to Bank 1
camshafts, aligning the shafts slightly as necessary.
13. Loosen the bolt which secures the sprocket to the exhaust
camshaft.
Page 773 of 2490
18. Remove the chain from the cams haft sprocket and from the
crankshaft sprocket.
19. Remove the camshaft locking tool 303-530 and transfer it to
Bank 2 camshafts, aligning the shafts slightly as necessary.
20. Loosen the bolt which secures the sprocket to the exhaust
camshaft.
21. Loosen the bolt which secures the sprocket to the intake
camshaft.
22. Remove the primary ch ain tensioner bolts.
Page 775 of 2490

camshaft sprocket, Bank 2.
Reposition the sprocket to the most advantageous position for use of the tool.
Remove the tool.
2. Install the primary timi ng chain, Bank 2.
1. Install the primary chain over the crankshaft sprocket and the intake camshaft sp rocket. There must be no
slack on the drive side of the primary chain and the
sprockets should not be rotated on the camshafts (or
the tensioning tool may not fit).
Slide the camshaft sprocket s fully rearwards onto the
respective camshafts.
3. Install the primary ch ain tensioner blade.
1. Position the tensioner blade to the cylinder block.
2. Install the retaining / pivo t bolt and tighten it to 12-
16 Nm.
4. Install the primary chain te nsioner assembly. Refer to
Operation 12.65.55.
Use a wedge 303-533 (or two if required) between the
primary chain tensioner and te nsioner blade, to take up
the slack in the chain.
5. Tighten the exhaust camshaft sprocket securing bolt.
1. Install the chain tensioner tool 303-532 to the sprocket holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
Page 776 of 2490

2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115-
125 Nm.
6. Tighten the intake camshaft sprocket securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303-532), check that the
wedges are still in place, ti ghten the securing bolt to
115-125 Nm.
Remove the chain tensioning tool and the wedge(s).
7. Remove the camshaft locking t ool 303-530 and transfer it to
Bank 1 camshafts, aligning the shafts slightly as necessary.
8. Install the chain tensioning tool 303-532 to the exhaust
camshaft sprocket, Bank 1.
Reposition the sprockets to the most advantageous
position for use of the tool.
Remove the tool.
9. Install the primary timi ng chain, Bank 1.
1. Install the primary chain over the crankshaft sprocket and the intake camshaft sp rocket. There must be no
slack on the drive side of the primary chain and the
sprockets should not be rotated on the camshafts (or
the tensioning tool may not fit).
Page 777 of 2490

10. Install the primary ch ain tensioner blade.
1. Position the tensioner blade to the cylinder block.
2. Install the retaining / pivo t bolt and tighten it to 12-
16 Nm.
11. Install the primary chain te nsioner assembly. Refer to
Operation 12.65.54.
Use a wedge 303-533 (or two if required) between the
primary chain tensioner and te nsioner blade, to take up
the slack in the chain.
12. Tighten the exhaust camshaft sprocket securing bolt.
1. Install the chain tensioner tool 303-532 to the sprocket holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115-
125 Nm.
13. Tighten the intake camshaft sprocket securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303-532), check that the
wedges are still in place, ti ghten the securing bolt to
115-125 Nm.
Remove the chain tensioning tool and the wedge(s).
Page 778 of 2490
14. Remove the camshaft locking tool 303-530.
15. Raise the vehicle on the ramp.
16. Remove the crankshaft setting tool 303-531.
17. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and install
the securing bolt. Tighten to 6-8 Nm.
2. Install the access grommet to the housing.
18. Lower the ramp.
19. Install the Timing Cover. Refer to Operation 12.65.01.
20. Move the engine compartment cover from the service position
and connect the gas struts.
21. Remove the paint protection sheets and close the cover.
22. Connect the battery and in stall the battery cover.
Refer to the Battery Reconnection Procedure 86.15.15.
Page 779 of 2490
Engine - Primary Timing Chain RH
In-vehicle Repair
Removal
Special Tool(s)
Camshaft setting
303-530
Timing chain tensioning
303-532
Wedges, primary chain
303-533
Crankshaft setting
303-531 1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Co ver. Refer to Operation 12.65.01 in this
Section.
5. Remove the VVT bush carrier.
1. Remove the three bolts which secure the carrier to the cylinder block.
Page 781 of 2490
1. Fit the crankshaft setting peg 303 - 531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Fit and tighten the bolt to secure the setting peg.
12. Remove the damper securing bolt from the crankshaft.
13. Lower the vehicle on the ramp.
14. Fit the camshaft locking tool 303 - 530 to the A-Bank
camshafts, aligning the shafts slightly as necessary.
15. Loosen the bolt which secures the sprocket to the camshaft.
16. Loosen the bolt which secure s VVT unit to the camshaft.
17. Remove the primary ch ain tensioner bolts.