Page 920 of 2490
3.
Fit the hose and tighten the securing bolt.
42 . Conne
ct the transmission
oil cooler upper pipe.
1. Remove the blanking plugs from the pipe and the radiator.
Fit and
fully seat a new O-ring
seal to the pipe. Lubricate
the seal with clean transmission oil
2. Reposition and connect the union nut, upper cooler pipe to radiator.
43 . Conne
ct the transmission oil cooler lower pipe.
1. Remove the blanking plugs from the pipe and the radiator.
Fit and
fully seat a new O-ring
seal to the pipe. Lubricate
the seal with clean transmission oil
2. Reposition and connect the union nut, lower cooler
pipe to radiator.
44. Fit the twin fan and motor assembly. Refer to Operation
26.25.12.
45 . Connect
the radiator breather hose.
Re
po
sition the Quick-Fit hose (radiator to expansion tank)
and connect the hose to the radiator.
46. Fit the expansion tank to the vehicle.
1. Remove the pipe clamp if still in place and connect
the hose to the expansion tank.
Page 929 of 2490
The cooling
pack incorporates the radiator a
ssembly with integral transmission oil cool er (located in the radiator outlet tank),
an air conditioning condenser, and the cooling fans and cowl assembly.
The cooling pack on supercharged vehicles is the same as described above, but with the addition of a charge air cooler
coolant radiator located in front of the condenser.
Radiator Mounti
ng/Retention
T
he radiator is mounted on four rubber mounts, one on each
end of the upper and lower horizontal face. The two lower
mountings are supported on two isolated brackets mounted on the body; the lower cradle assembly has subsequently been
deleted.
A closing panel made from polypropylene, which retains the radiat or assembly, fits over the top of the radiator and is bolted
to the vehicle top panel.
Coolant Hoses - Engine
Page 953 of 2490
Engine Cooling - Cooling System Draining,
Filling and Bleeding4.0L NA V8
- AJ27/3.2L NA V8 - AJ26
Gen
eral Procedures
Drain
Refill
1. O
pen the engine compartment and fit paintwork protection
sheets.
2. Ensure that the cooling system is cool and very carefully,
remove the pressure cap from the header tank.
3. Raise the vehicle.
4. Drain th
e coolant.
Pla
ce a coolant drain tray on
the floor, below the radiator
drain plug.
1. Remove the radiator drain plug. and allow the coolant to drain.
5. Fit a new seal to the
drain plug.
1. Remove the seal from the drain plug. and clean the plug face.
Fit a new seal.
6. Re
fit the radiator drain plug.
Cl
ean any coolant from the
underside of the vehicle.
Remove the drain tray.
7. Lower the vehicle.
1. Refill the cooling system with a 50% solution of water and
Jaguar Antifreeze / Corrosion Inhibitor ESD-M97B49-A.
1. Fill the cooling system at the header tank until the level stabilises at the top of the breather neck.
Page 955 of 2490
Engine Cooling - Cooling System Draining, Filling and Bleeding4.0L SC V8 -
AJ26
Gen
eral Procedures
Drain
Refill
1. O
pen the engine compartment and fit paintwork protection
sheets.
2. Ensure that the cooling system is cool and very carefully,
remove the pressure cap from the header tank.
3. Raise the vehicle.
4. Drain th
e coolant.
Pla
ce a coolant drain tray on
the floor, below the radiator
drain plug.
1. Remove the radiator drain plug. and allow the coolant to drain.
5. Fit a new seal to the
drain plug.
1. Remove the seal from the drain plug. and clean the plug face.
Fit a new seal.
6. Re
fit the radiator drain plug.
Cl
ean any coolant from the
underside of the vehicle.
Remove the drain tray.
7. Lower the vehicle.
1. Refill the cooling system with a 50% solution of water and
Jaguar Antifreeze / Corrosion Inhibitor ESD-M97B49-A.
1. Remove the threaded plug and Dowty washer from the charge air cooler fill point.
Page 959 of 2490
R
emove the drain tray.
6. Lower the vehicle.
7. Inst
all the cooling system va
cuum refill adaptor to the
expansion tank.
8. Inst
all the vacuum filler gauge to the cooling system
vacuum refill adaptor.
9. Inst
all the venturi tube assembly to the vacuum filler gauge.
10. Connect a regulated compressed air supply to the venturi
tube assembly.
Page 969 of 2490
Engine Cooling - Cooling Fan Motor and Shroud
Re
moval and Installation
Remov
al
Installation
1.
Di
sconnect the batt
ery ground cable.
R
emove the battery cover.
2. Open the engine compartment and fit paintwork protection
sheets.
3. Disc
onnect the harness multip
lug from each cooling fan.
Cut an
d remove the ratchet st
rap which secures each fan
harness to the fan moto r lower support leg.
1. Disconnect the mult iplug from each fan.
Di
sconnect each harness
from the clip on the fan
mounting frame and repo sition the harness.
4. R
emove the two bolts which
secure the fan and motor
assembly to the radiator.
5. Carefully remove the fan and mo tor assembly from the vehicle.
6. Re
move the mounting grommets
and spacer tubes from the
assembly.
1. Installation is the reverse of the remova l procedure. Ensure
that the fan and motor assembly locate into the lower
mountings.
2. Connect the battery and fit the battery cover. Reset the clock
and the radio.
Page 973 of 2490

Engine Cooling - Radiator4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
Re
moval and Installation
Remov
al
1.
O
pen the engine compartment and fit paintwork protection
sheets.
2. Di
sconnect the batt
ery ground cable.
R
emove the battery cover.
3. Drain the coolant from the radiator.
4. Depressurise the climate control system. Refer to Section 412-
03 Observe all safety warnings and precautions stated in that
section.
5. Release both gas struts, set the engine compartment cover
fully forward to the service acce ss position and support with a
wooden (or similar) strut - take care not to damage the engine
compartment cover or the radiator grille.
6. Remove the twin fan and motor assembly. Refer to Operation
26.25.12 in this section.
7. D
isconnect the radiator breather hose.
R
elease the Quick-Fit hose (radiator to expansion tank)
and disconnect the hose from the radiator.
8. Di
sconnect the transmission oil cooler lower pipe.
1. Disconnect and reposition the union nut, lower cooler pipe to radiator. Di sconnect the pipe.
2. Remove and discard the O- ring seal from the pipe
and fit blanking plugs to the pipe and to the union on
the radiator.
9. From above the vehicle, disconne ct the transmission oil cooler
upper pipe.
Page 975 of 2490
3
. Fit blanking plugs to the
hose and to the condenser.
14
.
Disconnect the condenser jump hose from the receiver /
drier.
1. Remove the bolt which secures the condenser jump hose and discon nect the hose.
2. Remove and discard the O-ring seal from the hose.
3. Fit blanking plugs to the hose and to the receiver / drier.
15
.
Remove the radiator top retaining panel.
1. Remove the panel.
2. Remove the radiator top mounting bushes.
16. Disconnect the bonnet switch harness.
17
.
Remove the radiator.
R
emove the radiator assembly.
Cl
ean coolant spillage from the radiator lower carrier
panel.
18. Remove the condenser from the radiator.
1. Remove the two bolts which secure the condenser to the radiator.
2. Remove the condenser.
If
necessary, remove the jump
hose from the condenser.