Page 1782 of 2490
Air Distribution and Filtering - Plenum Chamber
Removal and Installation
Removal
Installation
1.
Remove instrument panel for access; refer to 76.46.01.
2. Remove rear face primary duct.
Remove fasteners.
Remove duct.
3. Remove right and left hand ai r distribution box ducts from
instrument panel.
Remove screws.
Remove ducts.
4. Remove air distribution bo x from instrument panel.
Remove nuts.
Position air distribution box for access to connector.
Disconnect connector.
Remove air distribution box.
5. Remove center vent servo motor; refer to 82.20.83.
6. Remove defog vent servo motor; refer to 82.20.84.
1. Installation is a reversal of the removal procedure.
Page 1787 of 2490
Heating and Ventilation - Heater Core
Removal and Installation
Removal
Installation
1.
Drain radiator coolant only; re fer to 26.10.01 or (SC) 26.10.01.
2. Remove instrument panel for access; refer to 76.46.01.
3. Remove driver footwell duct.
Remove screw.
Remove duct.
4. Disconnect cool air bypass serv o motor connector and heater
matrix pipes.
1. Disconnect connector.
• NOTE: Position suitable clot h to absorb coolant leakage
before disconnecting pipes.
2. Remove screws and retaining brackets.
3. Remove screws and matrix clamps.
• NOTE: Discard O-ring seals from pipes; fit suitable
blanking plugs.
Detach pipes from matrix.
5. Remove heater matrix from heater/cooler assembly.
1. Remove screw.
2. Remove retaining plate.
Reposition instrument panel support bracket to permit
removal of heater matrix (RHD only).
3. Remove heater matrix.
1. NOTE: Lubricate and install new O-ring seals.
Installation is the reverse of removal procedure.
Page 1788 of 2490
Heating and Ventilation - Heater Core and Evaporator Core Housing
Removal and Installation
Removal
1. Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Recover refrigerant from air co nditioning system; refer to
82.30.30.
3. Drain radiator coolant only; refer to 26.10.01 or (SC)
26.10.01.
4. Remove instrument panel for access, refer to 76.46.01.
5. From under the hood: Disconnect air conditioning pipes at the
evaporator.
1. Remove bolts.
2. Discard O-rings.
3. Install suitable blanking plugs.
6. Disconnect heater hoses from heater matrix pipes.
1. Release spring band clips and disconnect heater hoses.
2. Install suitable blanking plugs.
7. From inside the vehicle: re move driver footwell duct.
Remove screw.
Remove duct.
8. Remove upper steering column lower fixings.
1. Remove nut.
2. Remove bolt.
Page 1837 of 2490

System Self-test
Control Panel Fault Code Listing • NOTE: Reference fault code #23*: In ambient temperatures below 0° C, this code may be logged because the low
ambient causes a tempor ary low gas pressure.
• NOTE: Where the ambient temperature rises above 40° C, with the engine close to overheating, electrical feed to the
compressor clutch may be cut and code #23 registered.
SymptomPossible SourcesAction
0 Normal operation no
fault codes presentNone
*Wait 30 seconds for system
self-check.
*
11 Motorized in-car
aspirator malfunctionHarness / connector fault
Sensor open / short circuit
*
*Panel fault codes are not
stored for motorized in-car
aspirator motor failure.
*
12 Ambient
temperature sensor
malfunctionHarness / connector fault
Sensor open / short circuit
*
*After rectification, disconnect
the vehicle battery for 10
seconds to reset the system.
*
13 Evaporator
temperature sensor
malfunctionHarness / connector fault
Sensor open / short circuit
*
*Refer to PDU
*
14 Water temperature
input malfunctionInstrument cl uster output
*Refer to PDU
*
15 Heater matrix
temperature sensor
malfunctionHarness / connector fault
Sensor open / short circuit
*
*Refer to PDU
*
21 Solar sensorSensor open /short circuit
*Refer to PDU
*
22 Compressor lock
signal faultLow refrigerant charge, low compressor oil level, loose drive
belt Harness / connector fault
*
*Adjust items as required
*
23 Refrigerant pressure
switch malfunctionHarness / connector fault
Switch open / short circuit
*
*Refer to PDU
*
23 Refrigerant pressure
low refrigerant charge * Leak from damaged pipe or joint
*Rectify as required and
recharge system
*
24 Face vent demand
potentiometer faultPotentiometer open / short circuit
Harness / connector fault
*
*Refer to PDU
*
31 LH fresh / recirc.
potentiometer faultHarness / connector fault
In certain circumstances the servo motor may over-travel
and cause further logged faults. This may be cured, following
fault rectification, by cycling the ignition ON-OFF-ON 3 times
*
*Refer to PDU
*
32 RH fresh / recirc.
potentiometer faultHarness / connector fault
In certain circumstances the servo motor may over-travel
and cause further logged faults. This may be cured, following
fault rectification, by cycling the ignition ON-OFF-ON 3 times
*
*Refer to PDU
*
33 Cool air by-pass
potentiometer faultHarness / connector fault
In certain circumstances the servo motor may over-travel
and cause further logged faults. This may be cured, following
fault rectification, by cycling the ignition ON-OFF-ON 3 times
*
*Refer to PDU
*
34 Defrost vent
potentiometer faultHarness / connector fault
In certain circumstances the servo motor may over-travel
and cause further logged faults. This may be cured, following
fault rectification, by cycling the ignition ON-OFF-ON 3 times
*
*Refer to PDU
*
35 Centre vent
potentiometer faultHarness / connector fault
In certain circumstances the servo motor may over-travel
and cause further logged faults. This may be cured, following
fault rectification, by cycling the ignition ON-OFF-ON 3 times
*
*Refer to PDU
*
36 Foot vent
potentiometer faultHarness / connector fault
In certain circumstances the servo motor may over-travel
and cause further logged faults. This may be cured, following
fault rectification, by cycling the ignition ON-OFF-ON 3 times
*
*Refer to PDU
*
41 LH fresh / recirc.
motor faultHarness / connector fault
Servo motor seized or sticking
Flap seized or sticking
*
*
*Refer to PDU
*
42 RH fresh / recirc.
motor faultHarness / connector fault
Servo motor seized or sticking
Flap seized or sticking
*
*
*Refer to PDU
*
Page 1842 of 2490
Control Components - Cold Air Bypass Blend Door Actuator
Removal and Installation
Removal
Installation
1.
Remove instrument panel for access; refer to 76.46.01.
2. Remove motor from heater / cooler assembly.
Remove connector.
Remove screws.
Remove motor.
1. Installation is a reversal of the removal procedure.
Page 1844 of 2490
Control Components - Footwell Vent/Duct Blend Door Actuator
Removal and Installation
Removal
Installation
1.
Remove instrument panel for access; refer to 76.46.01.
2. Remove motor from heater / cooler assembly.
Remove connector.
Remove screws.
Remove motor complete with bracket.
Remove motor.
1. Installation is a reversal of the removal procedure.
Page 1845 of 2490
Control Components - Instrument Panel Blend Door Actuator
Removal and Installation
Removal
Installation
1.
Remove air distribution box; refer to 82.20.87.
2. Remove motor from air distribution box.
Remove connector.
Remove screws.
Remove motor.
1. Installation is a reversal of the removal procedure.
Page 1852 of 2490
Instrument Cluster and Panel Illumination - Instrument Cluster and Panel
Illumination
Description and Operation
Details on the Instrument Cluster and Panel Illumination can be found in sections 413-01, 413-06, 413-07 and 413-08.