Page 567 of 2490
2
. Remove the access grommet (for torque converter
bolts) from the housing.
11. Fit the damper securing bolt (old one) to the crankshaft,
hand-tight only.
12
.
Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
13
.
Fit the crankshaft setting peg 303 - 531 to the crankshaft
position sensor location.
1. Fit the crankshaft setting peg 303 - 531.
1. P
osition the crankshaft so that the setting peg
engages fully into the timing slot.
2
. Fit and tighten the bolt to secure the setting peg.
14. Remove the damper securing bolt from the crankshaft.
15. Lower the vehicle on the ramp.
16
.
Fit the camshaft locking tool 303 - 530 to the A-Bank
camshafts, aligning the shafts slightly as necessary.
17. Loosen the bolt which secures the sprocket to the camshaft.
Page 574 of 2490

13. Tigh
ten the exhaust camshaft
sprocket securing bolt.
1. Fit the chain tensioner tool 303 - 532 to the sprocket holes.
1. Apply force to the to
ol in
an anti-clockwise direction
to tension the chain on its drive side.
2 .
Whilst applying the opposing force to the sprocket
and chain, tighten the sprock et securing bolt to 115 -
125 Nm.
14 . Tigh
ten the VVT unit securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303 - 532), check that the
wedges are still in place, tighten the VVT unit
securing bolt to 115 - 125 Nm.
R e
move the chain tensioning
tool and the wedge(s).
15. Remove the camshaft locking tool 303 - 530.
16. Raise the vehicle on the ramp.
17. Remove the crankshaft setting tool 303 - 531.
18 . R
efit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8 - 12 Nm.
2. Refit the access grommet to the housing.
19. Lower the ramp.
20. Fit new seals to the VVT bush carrier, A-Bank.
1. Fit the new sealing ring ( scarf jointed) to the carrier
bush groove.
Page 576 of 2490
Engine - Crankshaft Inner Sprocket3.2L NA V8 - AJ26
In-vehic
le Repair
Remov
a
l
S
p
ecial Tool(s)
Camshaft setting
3
03-
530
T
i
ming chain tensioning
303-532
Wedges, primary ch ain
303-533
Cranksha
ft setting
303-531
1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disc
onnect the batt
ery ground cable.
Re
move the battery cover.
4. Remove the Timing Cover. Re fer to Operation 12.65.01.
5. Raise the vehicle on a ramp.
6. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
Page 577 of 2490
Remove the
sensor and allow
it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.
7. Install the damper securing bolt (old one) to the crankshaft,
hand-tight only.
8. R
otate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
9. Inst
all the crankshaft setting peg 303-531 to the crankshaft
position sensor location.
1. Install the crankshaft setting peg 303-531.
Position the crankshaft so that the settin
g peg engages
fully into the timing slot.
2. Install and tighten the bolt to secure the setting peg.
10. Remove the damper securing bolt from the crankshaft.
11. Lower the vehicle on the ramp.
12
.
Install the camshaft locking tool 303-530 to Bank 1
camshafts, aligning the shafts slightly as necessary.
13. Loosen the bolt which secures the sprocket to the exhaust
camshaft.
Page 584 of 2490

13. Tigh
ten the exhaust camshaft
sprocket securing bolt.
1. Install the chain tensioner tool 303-532 to the sprocket holes.
Appl y force
to the tool in an
anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115-
125 Nm.
14 .
Tigh
ten the intake camshaft
sprocket securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303-532), check that the
wedges are still in place, ti ghten the securing bolt to
115-125 Nm.
R e
move the chain tensioning
tool and the wedge(s).
15. Remove the camshaft locking tool 303-530.
16. Raise the vehicle on the ramp.
17. Remove the crankshaft setting tool 303-531.
18 . Inst
all the crankshaft position sensor.
1. Install the sensor to the flywheel housing and install
the securing bolt. Tighten to 6-8 Nm.
2. Install the access grommet to the housing.
19. Lower the ramp.
20. Install the Timing Cover. Refer to Operation 12.65.01.
21. Move the engine compartment cover from the service position
and connect the gas struts.
22. Remove the paint protection sheets and close the cover.
Page 587 of 2490
2
. Release the carrier from
the two ring dowels and
remove it.
6. R
emove the seals from the bush carrier.
1. Remove the sealing ring (scarf jointed) from the
carrier bush groove.
2. Remove the O-ring from the carrier oil-way recess.
7. Raise the vehicle on a ramp.
8. R
emove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
Remove the
sensor and allow
it to hang free under the
engine.
2. Remove the access grommet (for torque converter bolts) from the housing.
9. Fit the damper securing bolt (old one) to the crankshaft, hand-
tight only.
10
.
Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
11. Fit the crankshaft setting peg 303 - 531 to the crankshaft
position sensor location.
Page 591 of 2490

6. Tigh
ten the exhaust camshaft
sprocket securing bolt.
1. Fit the chain tensioner tool 303 - 532 to the sprocket holes.
Appl
y force to the tool in an
anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115 -
125 Nm.
7. Tigh
ten the VVT unit securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303 - 532), check that the
wedges are still in place, tighten the VVT unit
securing bolt to 115 - 125 Nm.
R
emove the chain tensioning
tool and the wedge(s).
8. Remove the camshaft locking tool 303 - 530.
9. Raise the vehicle on the ramp.
10. Remove the crankshaft setting tool 303 - 531.
11
.
Refit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Refit the access grommet to the housing.
12. Lower the ramp.
13. Fit new seals to the VVT bush carrier.
1. Fit the new sealing ring (scarf jointed) to the carrier bush groove.
Page 611 of 2490

E
ngine - Cylinder Head LH
In-ve
hicle Repair
Remova
l
CAU
TION: If a replacement cylinder head is to be installed to a
vehicle with variable camshaft timing (VCT) the cylinder head m ust have the
oil gallery blind rivet removed before installation.
Spe
cial Tool(s)
Cams
haft setting
303-530
Ti
ming chain tensioning
303-532
Wedges, prim
ary chain
303-533
Cr
ankshaft setting
303-531
1.
Open the engine compartment and install paintwork protection sheets.
2. Set the engine compartment cover to the service access position.
3.
Disconnect the battery ground cable.
Re
move the battery cover.
4. Remove the engine fron cover.For additional information, refer to: Engine
Front Cover (303-01 Engi
ne, In-vehicle Repair).
5. Remove the Inlet Manifold. Refer to Operation 30.15.01 in this Section. This operation includes depressurising the fuel system and removing the throttle
housing.
6. Disconnect the hoses and multi-plug from the coolant outlet pipe.
1. Release and reposition the hose clip, and disconnect the heater hose.
2. Disconnect the multi-plug from the temperature sensor.
3. Release and reposition the hose clip along the bypass hose.