Page 1858 of 2490
In
stallation
8.
Slac ken an
d remove four screws securing major gauge
module/surround to fascia and withdraw surround.
9. With draw major gau
ge module fo
r access, disconnect the two
harness multiplugs and remove gauge module from fascia.
1. Position major gauge module in fascia and connect both
harness multiplugs.
2. Position major gauge surround on panel, routing harness
multiplugs through apertures.
3. Fit and tighten screws securing major gauge module/surround
to fascia.
4. Connect harness multiplug to tr ip keyboard and fit and fully
seat keyboard in gauge surround, ensuring correct location of
retaining tangs
5. Connect harness multiplug to fog lamp switch and fit and fully
seat switch in gaug e surround, ensuring correct location of
tangs.
6. Fit veneer panel. Refer to 76.47.24.
7. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.
8. Return steering column to original position.
Page 2038 of 2490

Body Closures - Door
Removal and Installation
Removal
Installation
WARNING: FOLLOWING REPAIR OR RENEWAL OF A FRONT DOOR, IT MUST BE ENSURED THAT A SIDE AIRBAG
WARNING LABEL IS AFFIXED TO THE REAR FACE OF THE DOOR.
• NOTE: The hinges are set during manufacture to achieve correct door fitment. This setting should on ly require adjustment
in the event of damage at the body or door hinge locations. 1.
Remove battery cover, and di sconnect ground cable from
battery terminal. Refer to 86.15.19.
2. Apply protective masking tape to overlap front edge of door.
3. Fully open door, withdraw harness gaiter from 'A' post,
disconnect multiplugs and posi tion them clear of 'A' post
aperture.
4. Remove door.
1. Slacken and remove the two screws securing check
arm to 'A' post and fully retract check arm into
door.
2. Slacken, remove and di scard hinge locking screws.
3. With assistance, lift d oor to clear hinge pins and
remove door from vehicle exercising care to avoid
damaging paintwork.
1. Using a thread chaser or gr ooved slave bolt, remove any
residual thread locking compound from locking screw locations.
Page 2041 of 2490
Body Closures - Fuel Filler Door Removal and Installation
Removal
Installation
1.
Remove battery cover and disconnect ground cable from battery
terminal. Refer to Section 86.15.19.
2. Remove fuel filler flap and hinge assembly.
1. Open filler flap
2. Remove fuel filler cap but do not stow on lid.
3. Slacken and remove the two filler flap hinge securing nuts and remove flap assembly from vehicle.
3. Using a flat-bladed screwdriver, carefully ease magnet snap-fit
mounting from filler flap.
4. Depress the filler flap striker retaining tang and remove the striker
assembly.
5. Remove and discard rubber buffer from filler flap.
1. Fit new rubber buffer to filler flap.
2. Fit striker to filler flap.
3. Ensure that magnet location is clean and snap-fit magnet to filler
flap.
4. Locate filler flap studs in hinge plate and fit and tighten securing
nuts.
5. Connect ground cable to battery terminal and fit battery cover.
Refer to Section 86.15.15.
Page 2241 of 2490
Installation
8. Slacken and remove four screws securing major gauge
module/surround to fascia and withdraw surround.
1. Position major gauge surround on panel, routing harness
multiplugs through apertures.
2. Fit and tighten screws securing major gauge module/surround
to fascia.
3. Connect harness multiplug to tr ip keyboard and fit and fully
seat keyboard in gauge surround, ensuring correct location of
retaining tangs
4. Connect harness multiplug to fog lamp switch and fit and fully
seat switch in gaug e surround, ensuring correct location of
tangs.
5. Fit veneer panel. Refer to 76.47.24.
6. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.
7. Return steering column to original position.