Page 2038 of 2490

Body Closures - Door
Removal and Installation
Removal
Installation
WARNING: FOLLOWING REPAIR OR RENEWAL OF A FRONT DOOR, IT MUST BE ENSURED THAT A SIDE AIRBAG
WARNING LABEL IS AFFIXED TO THE REAR FACE OF THE DOOR.
• NOTE: The hinges are set during manufacture to achieve correct door fitment. This setting should on ly require adjustment
in the event of damage at the body or door hinge locations. 1.
Remove battery cover, and di sconnect ground cable from
battery terminal. Refer to 86.15.19.
2. Apply protective masking tape to overlap front edge of door.
3. Fully open door, withdraw harness gaiter from 'A' post,
disconnect multiplugs and posi tion them clear of 'A' post
aperture.
4. Remove door.
1. Slacken and remove the two screws securing check
arm to 'A' post and fully retract check arm into
door.
2. Slacken, remove and di scard hinge locking screws.
3. With assistance, lift d oor to clear hinge pins and
remove door from vehicle exercising care to avoid
damaging paintwork.
1. Using a thread chaser or gr ooved slave bolt, remove any
residual thread locking compound from locking screw locations.
Page 2081 of 2490
Interior Trim and Ornamentation - Luggage Compartment Lid Trim Panel
Removal and Installation
Removal
Installation
1. Remove trunk lamp assemblies. Refer to 86.45.16.
2. Release the three warning triang le securing clips and remove
warning triangle.
3. Slacken and remove warning triangle mounting bracket
securing screws an d remove bracket.
4. Remove covers from trunk latc h finisher securing bolts,
slacken and remove bolts and remove finisher.
5. Remove and discard the eighteee n trunk lid liner fasteners and
remove liner from vehicle.
Page 2082 of 2490
1.
Position liner on trunk lid and pass lamp harness multiplugs
through apertures.
2. Align and fully seat liner on trunk lid and secure with new
fasteners.
3. Position finisher over trunk lid latch, fit and tighten securing
bolts and fit bolt covers..
4. Position warning triangle mounti ng bracket and fit and tighten
securing screws.
5. Install triangle on mounting br acket and secure with clips.
6. Install trunk lamp assemblies. Refer to 86.45.16.
Page 2122 of 2490

Seating - Front Seat
Removal and Installation
Removal
1. Move the seat fully rearward and slacken and remove the
front securing bolts.
2. Move steering wheel to fully forward position.
3. Ensure that squab is fully upright, then move the seat fully
forward.
4. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
5. Remove the slider covers an d slacken and remove the two
rear securing bolts.
6. Supporting and positioning the seat for access, disconnect
multiplugs.
Disconnect side air bag harness multiplug.
Release from retaining brackets and disconnect seat
harness multiplugs.
Disconnect seat control module harness multiplug.
Cut through and remove any ti es securing harnesses to
seat frame.
7. NOTE: Securing bolt remains captive with belt anchor.
Slacken and remove seat be lt anchor securing bolt.
Page 2127 of 2490
Seating - Front Seat Backrest Cover
Removal and Installation
Removal
1. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove front seat for ac cess. Refer to 76.70.01.
3. Remove Seat back finisher. Refer to 76.70.09.
4. Remove front seat headrest.
5. Release the squab cover to seat frame securing strips (6 on
Vanden Plas models)
6. Release the squab cover to seat frame lower securing clips.
7. Remove the four squab pad to squab suspension hog rings.
8. On Vanden Plas models only, sever the two ratchet straps
securing squab pad to squab suspension.
Page 2130 of 2490

Seating - Front Seat Backrest Heater Mat
Removal and Installation
Removal
Installation
1.
WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery. Refer to 86.15.19.
2. Remove front seat for ac cess. Refer to 76.70.01.
3. Remove seat back fini sher. Refer to 76.70.09.
4. Remove front seat headrest. Refer to 76.70.14.
5. Remove front seat squab co ver. Refer to 76.70.15.
6. Routing multiplug through aperture, carefully release squab
heater adhesive stri ps from squab pad.
1. Remove protective backing pape r from heater self adhesive
strips.
2. Align heater to pad and appl y firm pressure to ensure
adhesion.
3. Route heater harness through pad aperture.
4. Position squab cover over squab pad and heater element,
ensuring that headrest gu ides pass through pad.
5. Connect heater harness multiplug and position multiplug in
mounting bracket.
6. Fit squab cover and pad. Refer to 76.70.15.
7. Fit seat back finisher. Refer to 76.70.09.
8. Fit headrest. Refer to 76.70.14.
9. Install front seat in vehi cle. Refer to 76.70.01.
10. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
Page 2132 of 2490

Seating - Front Seat Cushion
Removal and Installation
Removal
Installation
1. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery. Refer to 86.15.19.
2. Remove seat back fini sher. Refer to 76.70.09.
3. Remove seat cushion cover/pad assembly. Refer to 76.70.33.
4. Fold cushion sides inwards for access and remove cushion
cover to cushion pad hog rings.
5. Separate cushion cover from cushion pad/heater element.
6. Separate cushion pad from heat er element, routing harness
multiplug through cushion pad.
1. Position heater element in cushion pad and route harness
multiplug through the pad.
2. Position cushion cover on cushion pad/heater element and
secure with hog rings.
3. Position cushion cover sides over cushion pad and staple
cushion cover to lower edge of seat switch mounting bracket.
4. Position cushion pad and cover assembly on seat frame,
aligning switch mounting bracket with frame.
5. Fit and tighten the three switch mounting bracket to seat
frame securing screws.
6. Fit and fully seat switch in mounting bracket.
7. Lift cushion pad for access, connect switch harness multiplug
and reposition cushion pad.
8. Secure cushion cover front retaining straps to seat frame.
9. Pull cover over cushion pad and fit and fully seat cover edge
retaining strip on seat frame.
10. Return seat to upright position .
11. Connect cushion heater harnes s multiplug and fit multiplug
onto retaining bracket.
12. Fit cushion cover to seat fra me rear retaining strip.
13. Align rear edge of cushion cover with frame and fit and fully
seat six retaining clips.
14. Fit seat back finisher. Refer to76. 70.09.
15. Fit seat to vehicle. refer to 76. 70.01.
Page 2134 of 2490
Seating - Front Seat Cushion Cover
Removal and Installation
Removal
1. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove front seat from vehicle. Refer to 76.70.01.
3. Remove seat back finisher. Re fer to 76.70.09 (76.70.09.50 for
Daimler models).
4. Remove the six cushion cover to seat frame retaining clips.
5. Release cushion cover retaining strip from rear of seat frame.
6. Invert seat for acce ss to underside, remove cushion heater
harness multiplug from retain ing bracket and disconnect
multiplug.
7. Release cushion cover front retaining straps from seat frame.